Clutch Inspection - Polaris Sportsman 800 EFI 4x4 2012 Service Manual

CLUTCHING

Clutch Inspection

NOTE: Remove cover, spring, and spider following
instructions for drive clutch removal, then proceed
as follows:
1. Remove the moveable sheave spacer (1) and the
thrust washer (2). Visually inspect the washer for
damage.
2. Measure the thickness and compare to specification.
Replace if worn or damaged.
Thrust Washer Thickness
Standard: .030" (.76mm)
Service Limit: .025" (.64mm)
3. Remove the moveable clutch sheave.
4. Lift bearing (3) and thrust washer (4) off shaft.
Replace as an assembly if worn, damaged, or if
problems were noted.
6.20
5. Inspect surface of shaft for pitting, grooves, or
damage.
compare to specifications. Replace the drive clutch
assembly if shaft is worn or damaged.
Service Limit: 1.3730" (34.8742 mm)
6. Visually inspect PTFE thrust washer for damage.
Measure the thickness and compare to specification.
Replace if worn or damaged.
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
Measure the outside
Shaft Diameter:
Standard: 1.3745 - 1.375
(34.9123 - 34.925 mm)
PTFE Washer Thickness
Standard: .030" (.76mm)
Service Limit: .025" (.64mm)
diameter and