Lubrication / Grease Points (6X6) - Polaris Sportsman 800 EFI 4x4 2012 Service Manual

Lubrication / Grease Points (6x6)

# ITEM FLUID
Engine Oil
1. Polaris PS4 2W/50
Polaris AGL Synthetic
2. Transmission
Gearcase Lube
Front
3A.
Gearcase / Demand Drive Fluid
3B.
ADC Fluid
Middle and
ATV Angle Drive Fluid
4. Rear
Gearcases
Polaris DOT 4 Brake
5. Brake Fluid
Fluid
Polaris All Season
6. Front A-Arm
Grease
Polaris All Season
7. Rear A-Arm
Grease
Front Polaris U-Joint Grease
8.
Propshaft (C)
* Perform more often under severe use, such as operation in water and under severe loads.
(A) Semi-annually or 50 hours of operation. Refer to Maintenance Schedule for additional information. Service more
often under severe conditions (i.e. operating in water or hauling heavy loads).
(B) Annually or 100 hours of operation Refer to Maintenance Schedule for additional information. Service more often
under severe conditions (i.e. operating in water or hauling heavy loads). ADC gearcase fluid should be changed every
25hrs of operation in extreme use conditions (i.e. continuous operation on hilly or mountainous terrain or if ADC 'on' is
primary mode of AWD operation).
(C) Grease conforming to NLGI No. 2, such as Polaris Premium All Season Grease, Conoco Superlube M, or
Mobilgrease Special.
METHOD
Check dipstick and add to
proper level.
Add lube to bottom fill hole. Change annually (B)
Drain as directed.
Add specified quantity.
Drain completely. Add lube
to specified quantity.
Fill master cylinder
reservoir to indicated level
Locate fitting and grease.
Locate fitting and grease
Locate fitting and grease.
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
MAINTENANCE
FREQUENCY*
Change after 1st month, then 6 months
or 100 hours thereafter; Change more
often (25-50 hours) in extremely dirty
conditions, or short trip cold weather
operation.
Gearcase - Change annually / 25hrs
ADC Reservoir - Change every 200
hours
Change annually (B)
As required, change fluid every 2 years
Semi-annually (A)
Semi-annually (A)
Semi-annually (A)
2
2.9