Pvt System Overview; Special Tools And Supplies; Pvt System Fastener Torques; Clutching Charts - Polaris Sportsman 800 EFI 4x4 2012 Service Manual

PVT SYSTEM OVERVIEW

Special Tools and Supplies

TOOL DESCRIPTION
Drive Clutch Puller
Clutch Holding Wrench
Clutch Holding Fixture
Drive Clutch Spider Removal and
Install Tool
Roller Pin Tool
Clutch Bushing Replacement Tool
Kit
Piston Pin Puller
Universal Clutch Compressor Tool
Clutch Bushing Replacement Tool
Kit
Clutch Alignment Tool
Center Distance Tool
SPECIAL SUPPLIES
Loctite™ 648
RTV Silicone Sealer
Bosch Automotive Service Solutions: 1-800-345-2233 or
http://polaris.service-solutions.com/.

PVT System Fastener Torques

ITEM
Drive Clutch Retaining Bolt
Driven Clutch Retaining Bolt
PVT Inner Cover Bolts
PVT Outer Cover Bolts
Drive Clutch Spider
Drive Clutch Cover Plate

Clutching Charts

Sportsman 800 4x4
PART NUMBER
2870506
9314177
2871358
2870341
2870910
Sportsman 800 6x6 Big Boss
2871226
2870386
PU-50518
2871025
PA-49011
2871710
PART NUMBER
N/A
8560054
TORQUE VALUE
47 ft-lbs (64 Nm)
17 ft-lbs (23 Nm)
12 ft-lbs (16 Nm)
48 in-lbs (5.4 Nm)
200 ft-lbs (271 Nm)
90 in-lbs (10 Nm)
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
ALTITUDE
SHIFT
(METERS (FEET))
WEIGHT
0-1800
23-62
(0-6000)
5632337
1800-3700
23-58
(6000-12000)
5632218
ALTITUDE
SHIFT
(METERS (FEET))
WEIGHT
21-74
0-1800
5632117
(0-6000)
w/EBS
21-70
1800-3700
5632127
(6000-12000)
w/EBS
CLUTCHING
DRIVE
CLUTCH
SPRING
Black
7043594
DRIVE
CLUTCH
SPRING
Red / Blue
7043372
w/EBS
Red / Blue
7043372
w/EBS
6
6.3