Air Filter/Pre-Filter Service - Polaris Sportsman 800 EFI 4x4 2012 Service Manual

Air Filter/Pre-Filter Service

It is recommended that the air filter and pre filter be
replaced annually. When riding in extremely dusty
conditions, replacement is required more often.
The pre filter should be inspected before each ride, and if
required, cleaned using the following procedure:
1. lift the seat lock lever and lift up on the rear of the
seat.
2. Pull the seat back and free of the tabs.
NOTE: When reinstalling seat, make sure the
slots in the seat engage the tabs in the fuel tank.
3. Remove (6) clips (A) from air box cover and remove
cover. Inspect the gasket. It should adhere tightly to
the cover and seal all the way around.
4. Loosen clamp and remove air filter assembly.
Cleaning:
5. Slip the pre-filter element off of main element. Clean
the pre filter with hot, soapy water.
6. Rinse and dry thoroughly.
7. Inspect element for tears or damage.
8. Inspect main filter and replace if necessary. If the
9. Reinstall pre-filter element over main filter. Be sure
10. Reinstall filter on main filter mount. Place filter clamp
11. Install air box cover and secure with the (6) clips.
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
MAINTENANCE
filter has been soaked with fuel or oil it must be
replaced.
Installation:
the element covers entire surface of main filter
without folds, creases, or gaps.
over the assembly and tighten.
IMPORTANT: Apply a small amount of general
purpose grease to the sealing edges of the filter
before reinstalling.
NOTE: The air filter should rest on the filter
support. Proper placement of the air filter is
important to prevent rattles and air leaks. See
Illustration above.
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