Polaris Sportsman 800 EFI 4x4 2012 Service Manual page 372

6x6
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TRANSMISSION
27. Remove the front housing cover, shim, thrust button,
and thrust button shim.
28. Remove the shafts as an assembly.
8.32
29. Remove the silent chain from the assembly for shaft
inspection.
30. Clean all components in a parts washer and inspect
for wear.
31. Inspect engagement dogs of gears and replace if
edges are rounded.
32. Inspect gear teeth for wear, cracks, chips or broken
teeth. Note the location of the hubs on the gear.
33. Remove seals from transmission case.
NOTE: New seals should be installed after the
transmission is completely assembled.
34. Inspect bearings for smooth operation. Check for
excessive play between inner and outer race.
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.

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