Polaris Sportsman 800 EFI 4x4 2012 Service Manual page 114

ENGINE
5. Install crankshaft assembly and apply engine oil to
crank pins and rods (D). Apply assembly lube to the
main journals and bearings.
6. Apply Crankcase Sealant (PN 2871557) to the top
gearcase halve.
IMPORTANT: Do not apply sealant to cam relief
hole (E).
7. Assemble the crankcase halves. Apply LocTite®242
(PN 2871949) to the threads and pipe sealant to the
bolt flanges. Torque bolts to specification following
torque pattern at beginning of this chapter.
Crankcase Bolt:
22 + 2 ft-lbs (30 + 3 Nm)
Torque in sequence
3.54
8. Lubricate cam lobes (A) and valve lifters (B) with
Moly Lube Grease.
9. Lubricate lifters with engine oil and install in the
original order as removed in disassembly. Apply
Lubricant or Moly Lube to the ends of the lifters.
IMPORTANT: Always replace the camshaft and
lifters as a set.
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.