Fuel Sender; Testing - Polaris Sportsman 800 EFI 4x4 2012 Service Manual

ELECTRICAL

FUEL SENDER

Testing

1. Drain the fuel tank and remove it from the atv.
2. Set the fuel tank on a flat surface.
3. Hook up an ohm meter to the fuel sender harness Violet/White wire (B) and Brown wire (C).
4. With the sender float in the empty position and compare to specification.
5. Slowly tilt invert the tank so that gravity moves the sender float to the full position and compare to specification.
6. If the readings are not to specification, or if the reading is erratic or LCD display "sticks", check the following before
replacing the fuel pump assembly.
• Loose float
• Float contact with tank
• Bent Float Rod
If none of the conditions exists, the sender assembly is faulty. Fuel pump assembly replacement is required.
10.40
Fuel Sender - Empty: 5 Ω ± 5%
Fuel Sender - Full: 90 Ω ± 5%
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
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