Transmission Disassembly - Polaris Sportsman 800 EFI 4x4 2012 Service Manual

Transmission Disassembly

NOTE: Refer to the exploded view at the end of this
chapter as a reference.
1. Place the transmission
disassembly.
2. Drain and properly dispose of the transmission
lubricant (see Chapter 2).
3. Remove the shift rod from the bellcrank (B).
4. Remove the bellcrank nut (A) and bellcrank (B).
5. Remove the E-clip (C) that retains the gear selector
switch (D) and remove the switch.
6. Remove the sector cover bolts (E) and remove the
sector cover (F).
NOTE: Removal can be aided by using your
thumbs to press down on the shafts while pulling
up the cover with your fingers.
7. Remove the compression spring (G).
in Reverse before
8. Remove the detent star (H). Note how the detent star
9. Remove the lockout disc (I). Note the raised edge
10. Remove the shift shaft (J), detent pawl (K) and the
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
TRANSMISSION
fits onto the splined shaft with the raised edge facing
outward for reassembly.
facing outward for reassembly.
shift gears (L and M).
IMPORTANT: Note the timing marks on the shift
gears (L and M) for reassembly purposes.
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