Polaris Sportsman 800 EFI 4x4 2012 Service Manual page 479

Front Gearcase - Back Lash Pad Adjustment........... 7.15
Front Gearcase Coil Resistance ..................... 7.11, 7.27
Front Gearcase Lubrication ............................2.12–2.13
Front Gearcase, Active Descent Control Exploded
View ................................................................... 7.22
Front Gearcase, Diagnoses............................7.18, 7.25
Front Gearcase, Disassembly / Inspection ............... 7.11
Front Gearcase, Installation...................................... 7.7
Front Gearcase, Operation ....................................... 7.8
Front Gearcase, Reassembly ................................. 7.35
Front Gearcase, Reassembly / Inspection ............... 7.15
Front Gearcase, Removal ........................................ 7.6
Front Hub, Assembly ............................................... 7.5
Front Hub, Disassembly ........................................... 7.5
Fuel Filter.............................................................. 2.20
Fuel Injection, Component Locations......................... 4.6
Fuel Injection, Exploded View ................................... 4.5
Fuel Injection, Service Notes .................................... 4.4
Fuel Injection, Special Tools ..................................... 4.3
Fuel Injector .......................................................... 4.22
Fuel Pressure Regulator ........................................ 4.21
Fuel Pump / Tank Assembly ................................... 4.14
Fuel Pump Replacement ........................................ 4.18
Fuel Sender Test ......................................... 4.17, 10.40
Fuel System Diagnostics ........................................ 4.33
Fuel System, EFI Circuit Diagrams.......................... 4.44
Fuel Tank Location................................................... 4.8
Fuses ................................................................. 10.32
G
Gear / Stator Housing Seal Replacement ................ 3.53
Gear Position Indicator Switch Test ....................... 10.26
Gear Selector Removal ............................................ 8.6
Gearcase, ADC Hydraulic Fluid Change.................. 2.14
Gearcase, Front Capacity and Fluid Type .................. 7.3
Gearcase, Middle .................................................. 7.40
Gearcase, Middle Exploded View............................ 7.47
Gearcase, Rear ..................................................... 7.57
Gearcase, Rear Exploded View .............................. 7.61
Guided Diagnostics................................................ 4.33
H
Handlebar Block Installation Procedure ................... 5.20
Headlamp Switch Test.......................................... 10.36
Headlight Housing Replacement........................... 10.34
Headlight Pod Exploded View................................. 5.15
High Beam Bulb Replacement .............................. 10.33
High Beam Headlight Adjustment.......................... 10.35
Hydraulic Brake System Operation Overview............. 9.8
I
Ignition Coil ........................................................... 4.31
Ignition Coil Replacement....................................... 4.31
Ignition Coil Test .................................................... 4.32
Inner Plunging Joint / Boot Replacement ................. 7.68
Instrument Cluster (Speedometer) Overview ........... 10.5
Instrument Cluster, Setting New Service Interval .... 10.10
Interlock, Starter, 700/800 EFI .............................. 10.42
Key, Reprogramming Authorization ......................... 4.39
Keys, Replacement................................................ 1.10
Low Beam Headlight Adjustment .......................... 10.36
Low Maintenance Battery Charging....................... 10.54
Low Maintenance Battery Info............................... 10.53
Lower Headlamp Housing Removal ...................... 10.35
Lower Headlamp Removal ................................... 10.35
Lubrication / Grease Points ............................... 2.8–2.9
Maintenance Chart, Periodic .................................... 2.3
Maintenance, Service Products and Lubricants.......... 2.7
Metric Bolt Torque Specification .............................. 1.13
Middle Gearcase, Assembly ................................... 7.44
Middle Gearcase, Disassembly............................... 7.40
Middle Gearcase, Exploded View............................ 7.47
Middle Gearcase, Installation.................................. 7.46
Middle Gearcase, Removal .................................... 7.40
Misc. Tables .......................................................... 1.11
Model Number Location ........................................... 1.3
Model Number/VIN Identification............................... 1.2
Oil Pump, Disassembly .......................................... 3.42
Oil Pump, Reassembly........................................... 3.42
Oil Pump, Removal................................................ 3.42
Outer CV Joint / Boot Replacement.................7.63, 7.66
Paint Codes ............................................................ 1.9
Piston Ring Installed Gap ....................................... 3.39
Piston to Cylinder Clearance .................................. 3.38
Piston to Rod Inspection ........................................ 3.39
Pre-ride Checklist .................................................... 2.8
Propshaft, Removal ............................................... 7.72
Publication Numbers................................................ 1.9
PVT Drying ........................................................... 2.29
PVT System, Assembly............................................ 6.9
PVT System, Disassembly ....................................... 6.8
PVT System, Maintenance ....................................... 6.6
PVT System, Overview ............................................ 6.3
PVT System, Service ............................................... 6.8
PVT Troubleshooting ............................................. 6.48
PVT, Drive Clutch Disassembly............................... 6.23
PVT, Drive Clutch Reassembly ............................... 6.29
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
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