Torque Specifications - Polaris Sportsman 800 EFI 4x4 2012 Service Manual

Torque Specifications

FASTENER
Camshaft Gear
Camshaft Thrust Plate
Carburetor Adaptor Bolts
Counterbalance Gear
Crankcase Bolts
Crankcase Breather
Cylinder Head Bolts
Exhaust Manifold
Flywheel
Injector Rail
Magneto Cover
Oil Baffle Weldment
Oil Drain Bolt (Crankcase)
Oil Fill Tube Bolt
Oil Filter Pipe Fitting
Oil Pick Up
Oil Pressure Relief Plug
Oil Pump Housing Screw
Rocker Arm
Rocker Cover
Spark Plug
Starter Motor
Stator Assembly
Stator Hold Down Bracket
Stator Housing
Temperature Switch
Thermostat Housing
Timing Plug
Stator Wire Holddown
Water Pump Housing Cover
Water Pump Impeller Nut
NOTE: * See exploded views for notes or torque sequences.
Engine Torque Specifications
SIZE
8 mm
115 ± 12 (13 ± 1.35)
6 mm
216 ± 24 (24.5-± 2.7)
8 mm
8 mm
8 mm
20 ± 5 (2.5 ± 0.55)
5 mm
See Exploded View
11 mm
216 ± 24 (24.5 ± 2.70)
8 mm
14 mm
216 ± 24 (24.5 ± 2.70)
8 mm
* 96 ± 3 (10.85 ± 0.35)
6 mm
60 ± 6 (6.8 ± 0.68)
5 mm
192 ± 24 (21.7 ± 2.7)
12 mm
50 ± 5 (5.64 ± 0.56)
5 mm
20 mm
60 ± 6 (6.8 ± 0.68)
5 mm
10 mm
* 84 ± 8 (9.50 ± 0.90)
6 mm
8 mm
* 84 ± 8 (9.5 ± 0.9)
6 mm
216 ± 24 (24.5 ± 2.7)
14 mm
* 84 ± 8 (9.5 ± 0.9)
6 mm
96 ± 3 (10.85 ± 0.35)
6 mm
6 mm
* 96 ± 3 (10.85 ± 0.35)
6 mm
3/8 NPT
84 ± 8 (9.5 ± 0.9)
6 mm
3/4-16
* 96 ± 3 (10.85 ± 0.35)
5 mm
* 96 ± 3 (10.85 ± 0.35)
6 mm
108 ± 3 (12 ± 0.35)
8 mm
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
IN-LBS (NM)
-
9.5 ± 1 (13 ± 1.35)
18 ± 2 (24.5 ± 2.7)
-
-
See Exploded View
18 ± 2 (24.5 ± 2.7)
- 65 ± 7 (88 ± 9.50)
18 ± 2 (24.5 ± 2.7)
- 35 ± 4 (47.5 ± 5.4)
22 ± 2 (30 ± 3)
-
18 ± 2 (24.5 ± 2.7)
- 8 ± 1 (11.05 ± 1.15)
-
-
ENGINE
FT-LBS (NM)
22 ± 2 (30 ± 3)
22 ± 2 (30 ± 3)
3
* 22 ± 2 (30 ± 3)
-
-
-
16 ± (21.7)
-
-
-
-
* 22 ± 2 (30 ± 3)
-
-
-
-
25 ± 3 (34 ± 4)
-
7-9 (10-12 Nm)
-
-
-
3.11