Fuel Injector Replacement - Polaris Sportsman 800 EFI 4x4 2012 Service Manual

Fuel Injector Replacement

1. Engine must be cool. Depressurize fuel system
through test valve in fuel rail.
2. Remove the front fender assembly and fuel tank.
3. Thoroughly clean the area around and including the
throttle body/manifold and the injectors.
4. Disconnect the fuel injector harness(s).
5. Remove the fuel rail mounting screw and carefully
loosen / pull the rail away from the injectors.
6. Remove the injectors with a twisting/pulling motion.
7. Reverse the procedures to install the new injector(s)
and reassemble (new replacement injectors include
new o-rings). Lubricate o-rings lightly with oil to aid
installation. Torque the fuel rail mounting screw to
specification.
Fuel Rail Mount Screws:
18 ft-lbs (24 Nm)
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
FUEL SYSTEM - GENERAL
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