Polaris Sportsman 800 EFI 4x4 2012 Service Manual page 374

TRANSMISSION
5. Install new front and rear output shaft seals. Apply
grease to the seal lips. Cover the splines of the shaft
to protect the seal lips during installation.
6. Install pinion shaft with bearing.
7. Install retainer plate with flat side toward bearing.
8. Apply Loctite 262 (Red) (PN 2871951) to screw
threads and torque screws to specification.
Pinion Retainer Plate Bolt:
6-12 ft-lbs (8-16 Nm)
8.34
9. Install the a new needle bearing, the 24T reverse
sprocket, washer, and a new snap ring. Install the
shift dogs and wave spring. Install the washer, a new
needle bearing and the high gear. Install the press fit
gear and ball bearing.
NOTE: Install a new snap ring at this time. When
installing the new snap ring, open the snap ring
just far enough to go over the shaft, to avoid
stressing the snap ring. If the snap ring is over-
stressed, it could come off the shaft and cause
internal damage to the transmission.
10. Slide the reverse shaft assembly through the silent
chain.
11. Install a new needle bearing, the low gear, the
thrustwasher and the snap ring. A new snap ring is
recommended.
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
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