Polaris Sportsman 800 EFI 4x4 2012 Service Manual page 263

6. Install left hand nut (C) and spacer onto puller rod
and tighten by hand. Turn puller barrel for further
tension if needed.
7. Turn clutch sheave counterclockwise until bushing is
removed and sheave comes free.
8. Remove nut (C) (left hand thread) from puller rod
and set aside.
9. Remove adapters from puller.
10. Remove bushing and removal tool from adapters.
Discard bushing.
Clutch Bushing Installation
11. Install puller adapter (Item 10) onto puller.
12. Install adapter (Item 9) onto puller.
13. Apply Loctite 648 evenly to bushing bore inside
14. Install sheave face down on puller.
15. Install new bushing on installation tool (Item 2) and
16. Install left hand thread nut (C) onto puller rod and
17. Turn clutch sheave counterclockwise, making sure
18. Remove nut (C) from puller rod and set aside.
19. Remove installation tool and clutch sheave from
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
moveable sheave.
install assembly into sheave.
hand tighten against installation tool.
bushing is drawn straight into bore. Continue until
bushing is seated.
puller.
CLUTCHING
6
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