Specifications; Torque Table; Gearcase Fluid / Capacity - Polaris Sportsman 800 EFI 4x4 2012 Service Manual

SPECIFICATIONS

Torque Table

COMPONENT
Front Gearcase Mount Bolts
Lower Hub Carrier Bolts
Upper Hub Carrier Bolts
AWD Cover Screws
Front Gearcase Mount Bolts
Standard Gearcase Screws
Rear Gearcase Mount Bolts
Rear Gearcase Bolts
Lower Hub Carrier Bolts
Upper Hub Carrier Bolts
ADC Pump Screws
ADC Cover Screws
ADC Bleed Valves
IMPORTANT: Verify which type of wheel ATV is equipped with (aluminum or steel) when torquing wheel nuts.
ITEM
Front and Rear Wheel Nuts
(Steel Wheel)
Front and Rear Wheel Nuts
(Aluminum Wheel)
Front Hub Retaining Nut
Rear Hub Retaining Nut
Special Tools
PART NUMBER
2872608
8700226 or PU-48951
2870772
2872608
8700226 or PU-48951
PA-48542
Bosch Automotive Service Solutions: 1-800-345-2233 or http://polaris.service-solutions.com/

Gearcase Fluid / Capacity

GEARCASE
Centralized Hilliard (non ADC)
Centralized Hilliard
TOOL DESCRIPTION
Roller Pin Removal Tool
CV Boot Clamp Tool
1 3/4" Straight Wrench
Roller Pin Removal Tool
CV Boot Clamp Pliers
ADC Gearcase Piston
Installation Tool
DESCRIPTION
Demand Drive Hub Fluid
8.97 oz. (265 ml)
Demand Drive
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
FINAL DRIVE
FT-LBS
NM
(IN-LBS)
30 41
37 50
37 50
9 12
30 41
14 19
30 41
25 34
37 50
37 50
(20)
2.3
9 12
(80)
9
SPECIFICATION
27 ft-lbs (37 Nm)
30 ft-lbs + 1/4 Turn
(41 Nm + 1/4 Turn)
60 ft-lbs (81 Nm)
80 ft-lbs (108 Nm)
7.3
7