Polaris Sportsman 800 EFI 4x4 2012 Service Manual page 246

6x6
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CLUTCHING
5. Torque spider to specification using the holding
fixture and spider tool. Torque with smooth motion to
avoid damage to the stationary sheave.
CAUTION
Verify spider spacer washers are fully
seated in the recessed area of the spider.
Any misalignment will alter clutch balance.
Inverting the clutch while initially tightening the spider
will help position the washers.
Spider:
200 ft-lbs (271 Nm)
6. Install limiter spacer on top of spider.
7. Reinstall shift weights using new lock nuts on the
bolts.
Shift Weight Lock Nuts:
20 in-lbs (2.3 Nm)
6.30
8. Reinstall clutch spring.
9. Reinstall cover, aligning bosses on the tower and
cover. Torque cover bolts evenly to specification.
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
Cover Screw:
100 in-lbs (11.25 Nm)

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