Installation - Polaris Sportsman 800 EFI 4x4 2012 Service Manual

FINAL DRIVE

Installation

1. Apply anti-seize compound to splines of shaft.
2. Install a new lock ring and install the inner shaft.
3. Slide shaft assembly into the bearing carrier hub.
4. Lift bearing carrier into place and install bolt to upper
control arm. Torque bolt to specification.
Upper Hub Carrier Bolt:
37 ft-lbs (50 Nm)
5. Install hub, flat washer, domed washer (domed side
out) and nut. Torque center hub nut to specification.
Install new cotter pin and hub cap.
Rear Hub Nut:
80 ft-lbs (109 Nm)
6. Install brake caliper and tighten bolts to specification.
Refer to Chapter 9.
7.56
7. Install rear wheel and torque wheel nuts to
specification.
Aluminum Wheels: 30 ft-lbs (1 Nm) + 1/4 turn
8. Grease all fittings thoroughly with Premium U-Joint
Lubricant (PN 2871551).
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
Wheel Nut:
Steel Wheels: 27 ft-lbs (37 Nm)