Polaris Sportsman 800 EFI 4x4 2012 Service Manual page 480

PVT, Drive Clutch Spider Removal ..................6.17, 6.25
PVT, Driven Clutch Assembly (Removable Helix) ..... 6.42
PVT, Driven Clutch Bushing Service (Removable
Helix) .................................................................. 6.46
PVT, Driven Clutch Disassembly (Removable
Helix) .................................................................. 6.39
PVT, Moveable Sheave Inspection.......................... 6.28
Radiator................................................................ 2.24
Rear Gearcase Lubrication.............................2.17–2.18
Rear Gearcase, Assembly...................................... 7.59
Rear Gearcase, Disassembly ................................. 7.57
Rear Gearcase, Exploded View .............................. 7.61
Rear Gearcase, Installation .................................... 7.60
Rear Gearcase, Removal ....................................... 7.57
Rear Stabilizer Mounts............................................. 8.5
Rear Suspension Assembly................... 5.28, 5.30–5.31
Reflash Authorization............................................. 4.39
Relays ................................................................ 10.31
Reprogramming Authorization ................................ 4.39
Service Intervals, Speedometer ............................ 10.10
Shift Linkage Inspection ...................................2.19, 8.6
Side Panel Removal ................................................ 5.4
Software Version ................................................... 4.33
Spark Plug ............................................................ 2.22
Special Tool, Cam Gear Installation Kit .................... 3.42
Special Tools...................................................9.3, 10.4
Special Tools, Body & Steering ................................. 5.2
Special Tools, Clutching ........................................... 6.3
Special Tools, Engine............................................. 3.12
Special Tools, Final Drive ......................................... 7.3
Specific Gravity Test, Conventional Battery............ 10.51
Specification, Balance Shaft Gear Bolt Torque ......... 3.53
Specification, Brake Disc Service Limit .................... 9.27
Specification, Brake Disc Thickness........................ 9.27
Specification, Brake Pad Thickness ........................ 9.21
Specification, Cam Lobe Height .............................. 3.51
Specification, Cam Thrust Plate Fastener Torque ..... 3.53
Specification, Camshaft Gear Bolt Torque................ 3.53
Specification, Coolant Sensor Resistance ............. 10.24
Specification, Cylinder Head Warp .......................... 3.26
Specification, Cylinder Taper Limit .......................... 3.37
Specification, Cylinder Warp Limit ........................... 3.37
Specification, Oil Pump Bolt Torque ........................ 3.53
Specification, Oil Pump Rotor Clearance ................. 3.42
Specification, Timing Gear Alignment ...................... 3.42
Specification, Transmission Silent Chain Length ...... 8.17
Specification, Valve Seat Contact Width .................. 3.30
Specification, Valve Spring Free Length .................. 3.27
Specification, Valve Stem Diameter......................... 3.29
Specification, Valve Stem Guide I.D. ....................... 3.29
Specification, Wheel Toe-Out.................................. 2.32
Specifications, Body and Steering Torque Values ....... 5.2
Specifications, Brake Component Service Limits........ 9.3
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9924864 - 2012-2014 SPORTSMAN 800 / 6X6
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Specifications, Brake Component Torque Values ....... 9.3
Specifications, Cam Shaft ...................................... 3.51
Specifications, Cooling System............................... 3.16
Specifications, Crankcase Fastener Torque ............. 3.53
Specifications, Engine Lubrication .......................... 3.23
Specifications, Engine Oil Pressure......................... 3.23
Specifications, Final Drive Torque Values .................. 7.3
Specifications, Front Gearcase Lubrication Type/
Capacity................................................................ 7.3
Specifications, Oil Baffle Bolt Torque ....................... 3.53
Specifications, Oil Pick-up Bolt Torque .................... 3.53
Specifications, Sportsman 800 EFI .................... 1.5, 1.7
Speedometer Installation...................................... 10.15
Speedometer Removal ........................................ 10.14
Speedometer Troubleshooting Tests ..................... 10.16
Speedometer, Funtions Overview ........................... 10.5
Standard Bolt Torque Specification ......................... 1.13
Starter Assembly Exploded View .......................... 10.46
Starter Drive........................................................ 10.45
Starter Drive Removal............................................ 3.40
Starter Interlock ................................................... 10.42
Starter Motor, Removal ........................................ 10.44
Starter Reassembly / Installation........................... 10.45
Starter System Flow Chart.................................... 10.47
Starter System, Troubleshooting........................... 10.43
Stator, Removal..................................................... 3.41
Steering ................................................................ 2.30
Steering A-Arm Exploded View ............................... 5.21
Steering Post Assembly ......................................... 5.25
Steering Post Removal .......................................... 5.24
Steering Torque Values ............................................ 5.2
Strut Assembly ...................................................... 5.27
Strut Cartridge Replacement, Front......................... 5.26
Suspension Adjustment ......................................... 2.36
Suspension, Front ................................................. 2.36
Suspension, Rear .................................................. 2.36
Tap/Drill Sizes ....................................................... 1.12
Temperature / Barometric Air Pressure Sensor (T-
Bap).................................................................... 4.26
Throttle Cable ....................................................... 2.20
Throttle Inspection ................................................. 2.19
Throttle Position Sensor ......................................... 4.27
Throttle Position Sensor Adjustment ....................... 4.29
Throttle Position Sensor Replacement .................... 4.28
Tie Rod / Steering Inspection.................................. 2.31
Timing Gear Mark Alignment .................................. 3.42
Tire Inspection....................................................... 2.39
Torque Specifications, Clutching ............................... 6.3
Torque Specs - Engine ........................................... 3.11
Transmission
Control Arm Bracket Mounts ................................. 8.6
Frame Mounts...................................................... 8.3
Rear Stabilizer Mounts ......................................... 8.5
Upper Frame Mount ............................................. 8.4
Transmission Assembly ......................................... 8.33
Transmission Disassembly ..................................... 8.26
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