Installation - Polaris Sportsman 800 EFI 4x4 2012 Service Manual

FINAL DRIVE

Installation

1. Install new compression ring on drive shaft. Apply an
anti-seize compound to splines. Align splines of drive
shaft with front gearcase and install by lightly tapping
on drive shaft with soft-faced hammer.
2. Install drive shaft in strut.
3. Install lower ball joint, torque nut to specification and
install new cotter pin.
Ball Joint Retaining Nut:
30 ft-lbs (41 Nm)
4. Install hub and tighten hub nut to specification.
Front Hub Retaining Nut:
60 ft-lbs (91 Nm)
5. Install brake caliper and tighten bolts to specification.
Refer to Chapter 9.
Brake Caliper Fastener:
18 ft-lbs (24 Nm)
7.50
6. Install wheel and tight wheel nuts to specification.
Refer to the beginning of this chapter.
ITEM
Front and Rear Wheel Nuts
(Steel Wheel)
Front and Rear Wheel Nuts
(Aluminum Wheel)
Front Hub Retaining Nut
Rear Hub Retaining Nut
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
SPECIFICATION
27 ft-lbs (37 Nm)
30 ft-lbs + 1/4 Turn
(41 Nm + 1/4 Turn)
60 ft-lbs (81 Nm)
80 ft-lbs (108 Nm)