Polaris Sportsman 800 EFI 4x4 2012 Service Manual page 248

CLUTCHING
4. Install puller adapter (Item 10 from kit PN 2871226).
5. Install main adapter (Item D) onto puller.
6. With towers pointing toward the vise, slide sheave
onto puller rod.
7. Install removal tool (Item A, B) into center of sheave
with "A side" toward sheave.
NOTE: Use Bushing Tool PA-47336.
8. Install nut (C) onto end of puller rod and hand
tighten. Turn puller barrel to increase tension on
sheave if needed. Using a hand held propane torch,
apply heat around outside of bushing until tiny
smoke tailings appear.
9. Turn sheave counterclockwise on puller rod until it
comes free. Lift sheave off puller.
10. Remove nut from puller rod and set aside.
11. Pull bushing removal tool and adapter from puller
rod. Remove bushing from tool and discard.
Drive Clutch Bushing Installation
12. Place main adapter (Item 8) on puller.
6.32
13. Apply Loctite 648 evenly to bushing bore inside
moveable sheave.
14. Set bushing in place on sheave.
15. Insert installation puller tool (Item A/B) with "A" side
down, into center of bushing.
16. NOTE: 700 EFI Clutch - Use Bushing Tool PA-
47336.
17. With towers pointing upward, slide sheave, bushing
and tool onto puller rod.
18. Install nut on puller rod and hand tighten. Turn barrel
to apply additional tension if needed.
19. Turn sheave counterclockwise, making sure bushing
is drawn straight into bore. Continue until bushing is
seated.
20. Remove nut from puller rod and set aside.
21. Remove sheave from puller.
22. Remove installation tool.
Cover Bushing Removal
23. Install main adapter (Item 8) on puller.
24. Install adapter reducer (Item 9).
25. From outside of clutch cover, insert removal tool
(Item 3) into cover bushing.
26. With inside of cover toward vise, slide cover onto
puller.
27. Install nut onto puller rod and hand tighten. Turn
puller barrel to increase tension as needed.
28. Turn clutch cover counterclockwise on puller rod until
bushing is removed and cover comes free.
29. Remove nut from puller rod and set aside.
30. Remove bushing and bushing removal tool from
puller. Discard bushing.
Cover Bushing Installation
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
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