Polaris Sportsman 800 EFI 4x4 2012 Service Manual page 105

15. Discard original springs and install the new springs
into the grooves of the cam gear.
16. Insert the pointed dowels from the Tapered Pins (PU-
45497-1) into the cam gear.
To Assemble:
* Hold the spring with one finger.
* Start the pointed end of the tapered pin into the
cam gear hole and slowly push the dowel through
the hole until the end of the dowel is almost flush with
the spring.
* Perform this procedure with all three tapered pins.
* Do not push the pins too far through or the springs
will pop out.
NOTE: Do not remove the tapered pins at this
time.
17. Note in the photograph that the Tapered Pins (PU-
Cam Gear Spring Installation Tool Kit: (PU-45497)
18. Line up the two gears using the timing marks (A) and
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
45497-1) are below flush with end of the springs.
This helps to align the three gear tabs during the
next step.
Tapered Pins: (PU-45497-1)
Cam Gear Tooth Align Tool: (PU-45497-2)
the three gear tabs that were referenced earlier.
Push the gears back together, using both hands and
hold securely.
ENGINE
3
3.45