Reassembly / Inspection Non Adc - Polaris Sportsman 800 EFI 4x4 2012 Service Manual

Reassembly / Inspection NON ADC

1. Replace all O-rings, seals, and worn components.
2. Press the pinion shaft seal into the pinion cover, until
the seal is flush with the sealing surface.
3. Inspect bearings on output and pinion shafts. To
replace, press new bearing onto shaft.
NOTE: Due to extremely close tolerances and
minimal wear, the bearings must be inspected
visually, and by feel. While rotating bearings by
hand, inspect for rough spots, discoloration, or
corrosion. The bearings should turn smoothly
and quietly, with no detectable up and down
movement and minimal movement side to side.
4. Install input shaft, bearing, snap ring, and input cover
with new o-ring. Torque bolts to specification.
Input Cover Bolt:
9 ft-lbs (12 Nm)
5. Install the LH output hub (A) into the gearcase
6. Install the RH output hub (B) into the output cover.
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
housing. The output hub should spin freely.
The output hub should spin freely.
FINAL DRIVE
7
7.15