Rear Caliper; Removal And Inspection - Polaris Sportsman 800 EFI 4x4 2012 Service Manual

BRAKES

REAR CALIPER

Removal and Inspection

1. Clean caliper area before removal.
2. Using a flare nut wrench, remove hand brake (inner)
and auxiliary brake (outer) lines (arrows). Place a
container to catch brake fluid draining from brake
lines.
3. Remove the two caliper mounting bolts and the
caliper.
4. Remove the slide bolt snap rings (A), the slide pins
(B), the bracket pad (C), and the brake pads (D).
9.24
5. Remove the anvil bolts and separate caliper halves
and remove pistons with piston pliers.
6. Remove seals and O-rings. Clean the O-ring
grooves.
7. Clean disc, caliper body, and pistons with brake
cleaner or alcohol.
8. Remove the slide bolt bushings. Inspect the
bushings and O-rings and replace if necessary.
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.