2012-2014 Sportsman 800 Efi Big Boss 6X6 - Polaris Sportsman 800 EFI 4x4 2012 Service Manual

GENERAL INFORMATION
Sportsman 800 EFI BIG BOSS 6x6
ENGINE
PLATFORM
Engine Model Number
Engine Displacement
Number of Cylinders
Bore & Stroke (mm)
Compression Ratio
Compression Pressure
Engine Idle Speed
Engine Max Operating
Rpm
Cooling System / Capacity
Overheat Warning
Lubrication
Oil Requirements /
Capacity
Exhaust System
Fuel System
Fuel System
Fuel Pump
Fuel Filter(s)
EFI System
Fuel Capacity /
Requirement
Electrical
Alternator Output (2012)
Alternator Output (2013 -
2014)
Lights: Pod Light
Grill Light
Brake Light
Tail Light
Ignition Timing
Spark plug / Gap
Battery / Amp Hr
Circuit Breakers
1.8
POLARIS TWIN
CYLINDER
EH076OLE
760cc
2
80 x 76.5 mm
11:1
150-200 psi
1150 ± 100 RPM
6600 Rpm ± 200 Rpm
Liquid - 3.6 qt/ 3.4 ltr.
HOT on Instrument
Cluster
Pressurized Wet Sump
Polaris 2W-50 2 qt. / 1.9
liters
Single Pipe / Silencer
Electronic Fuel Injection
25L per hour at 39 PSI
30 micron in Tank -
(unserviceable)
Bosch
4.13 gal US / 15.6 liters
87 Octane (minimum) or
89 Oxygenated
500 w @ 6000 RPM
500 w @ 3000 RPM
50 watts
Two x 37 watts
26.9 watts x 2
8.26 watts x 2
13°BTDC @ 1200 RPM
RC7YC3 / .035 in. / 0.9
mm
Lead Acid / 30 Amp Hr
Fan 20 amp / Harness 20
amp /
ECU 15 amp / Inst.
Cluster /
Voltage Regulator 6 amp
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
DRIVETRAIN
Transmission Type
Transmission Capacity
Front Gearcase Capacity- ADC
Mid Gearcase Capacity
Rear Gearcase Capacity
Gear Ratio: Low
Rev
High
Front Drive
Rear Drive
Clutch Type
Steering / Suspension
Front Suspension / Shock
Front Travel
Rear Suspension / Shock
Rear Travel
Ground Clearance
Shock Preload Adjustment
Front / Rear
Turning Radius
Toe Out
Wheels / Brakes
Front Tire Size
Rear Tire Size
Tire Pressure
Brake - Front and Rear
Clutching
ALTITUDE
SHIFT
(METERS
WEIGHT
(FEET))
21-74
0-1800
5632117
(0-6000)
w/EBS
21-70
1800-3700
5632127
(6000-12000)
w/EBS
Drumshift - H/L/N/
Rev/Park
17.2 oz. / 510 ml
9.3 oz. / 275 ml
13.5 oz. / 400 ml
5 oz. / 150ml
7.49:1
6.81:1
3.05:1
3.82:1
3.10:1
PVT w/ EBS
A-arm / MacPherson
Strut
8.2 in. / 21 cm
Progressive Rate
Independent -
Coil - over shock
6.12 in. / 15.54 cm
10.50 in. / 26.67 cm
Front -Non
Adjustable.
Rear - Ratchet
Style- Std.
152 in. / 386.08 cm
0 - 1/16 in / .0 - .159
mm
25 x 8 - 12
25 x 11 - 12
Front - 7 psi (48.25
Kpa)
Rear - 10 psi (69
Kpa)
Dual Hydraulic Disc
DRIVE CLUTCH
SPRING
Red / Blue
7043372
w/EBS
Red / Blue
7043372
w/EBS