Polaris Ranger EV 2011 Owner's Manual
  1. Manuals
  2. Brands
  3. Polaris Manuals
  4. Offroad Vehicle
  5. Ranger EV 2011
  6. Owner's manual

Polaris Ranger EV 2011 Owner's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

PMS 419
RANGER EV
Owner's Manual
for Maintenance and Safety

Advertisement

Table of Contents
loading

Related Manuals for Polaris Ranger EV 2011

Summary of Contents for Polaris Ranger EV 2011

  • Page 1 PMS 419 RANGER EV Owner's Manual for Maintenance and Safety...
  • Page 2 WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death.
  • Page 3 The text is printed on 100% recycled with 40% post-consumer waste (PCW).
  • Page 4 On paved surfaces - pavement may seriously affect handling and control. With non-Polaris approved accessories - they may seriously affect stability. ALWAYS: Wear your seat belt. Vehicle rollover could cause severe injury or death.
  • Page 5 • Victory Motorcycles ® • Low Emission Vehicles (LEVs) We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle, making it the finest machine we’ve ever pro-...
  • Page 6 POLARIS, THE WAY OUT and RANGER are registered trademarks of POLARIS Industries Inc. Copyright 2010 POLARIS Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrep- ancies may result between the actual vehicle and the information presented in this publi- cation.

  • Page 7: Table Of Contents

    Specifications....... 80 POLARIS Products ......82 Troubleshooting .

  • Page 8: Introduction

    INTRODUCTION The RANGER is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sym- bols are used.
  • Page 9 Failure to follow the warnings contained in this manual can result in severe injury or death. A POLARIS RANGER is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.

  • Page 10: Vehicle Identification Numbers

    INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. A key can be duplicated only by ordering a key blank (using your key number) and mating it with one of your existing keys.

  • Page 11: Safety

    If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are pro- vided by POLARIS at no charge. The part number is printed on the label. Container/Passenger/Tire Pressure Warning WARNING •...
  • Page 12 Battery Compartment • Refer to your Owner’s Manual or Warning contact your local POLARIS dealer with any questions. 7176206...
  • Page 13 • Refer to Owner’s Manual or contact your local POLARIS dealer with any questions. TO MAXIMIZE BATTERY LIFE • Always check and maintain water level monthly. Use only distilled water. Water level should be kept 1/4”...

  • Page 14: Age 16 Warning

    SAFETY Safety Labels and Locations Battery Caution CAUTION • Do not drive through water above Discretionary Warning the floor of the vehicle. Battery damage will occur. • Batteries require regular mainte- nance. • Failure to maintain batteries in accordance with the owners man- ual can result in battery damage, vehicle malfunction, fire and/or severe injury or death.

  • Page 15: Discretionary Warning

    • On paved surfaces - pavement may seriously affect handling and control. • With non-POLARIS approved accessories - they may seriously affect stability. ALWAYS: • Wear your seat belt. Vehicle rollover could cause severe injury or death.

  • Page 16: Operator Safety

    SAFETY Operator Safety WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual. • Read this manual and all labels carefully. Follow the operating procedures described.
  • Page 17 Never turn at exces- sive speeds. • Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident. • Never operate this vehicle on hills too steep for the vehicle or for your abilities.
  • Page 18 SAFETY Operator Safety • Never operate your vehicle in fast-flowing water or in water deeper than that specified in this manual. Wet brakes may have reduced stop- ping ability. Test your brakes after leaving water. If necessary, apply them lightly several times to let friction dry out the pads. •...

  • Page 19: Equipment Modifications

    We strongly recommend that consumers do not install on a POLARIS RANGER any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle for these pur- poses.

  • Page 20: Seat Belts

    SAFETY Operator Safety WARNING Failure to operate the RANGER properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures.

  • Page 21: Using Alcohol Or Drugs

    SAFETY Operator Safety Ventilation When Charging Batteries Failure to provide adequate ventilation while charging batteries can result in an explosion. Volatile hydrogen gas is emitted during charging and may accumulate in pockets at the ceiling. • Always ensure a minimum of 5 air changes per hour in the charging area. •...

  • Page 22: Operating A Damaged Vehicle

    SAFETY Operator Safety Operating a Damaged Vehicle Operating a damaged vehicle can result in an accident. After any overturn or accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) brakes, accelerator, steering system and electrical system.

  • Page 23: Turning Improperly

    SAFETY Operator Safety Turning Improperly Turning improperly could cause loss of traction, loss of control, accident or overturn. Always follow proper procedures for turning. Never turn abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster speeds.

  • Page 24: Stalling While Climbing A Hill

    SAFETY Operator Safety Stalling While Climbing a Hill Stalling or rolling backwards while climbing a hill could cause an overturn. Always maintain a steady speed when climbing a hill. If all forward speed is lost: • Apply the brakes. • Switch to reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.

  • Page 25: Improper Tire Maintenance

    • Insulate any tools used within the battery area to prevent sparks or battery explosion caused by shorting the battery terminals or wiring. Remove the bat- teries, or cover the exposed terminals with an insulating material. FOR MORE INFORMATION ABOUT SAFETY call POLARIS at 1-800-342-3764.

  • Page 26: Features And Controls

    FEATURES AND CONTROLS Component Locations ROPS Cab Frame Hip Bar Console Cargo Box Headlights Front Bumper/Brush Guard...

  • Page 27: Trailer Hitch Bracket

    FEATURES AND CONTROLS Component Locations Tailgate Latch Releases Tailgate Receiver Hitch CV Boot/Rear Caliper Trailer Hitch Bracket This vehicle is equipped with a receiver hitch bracket for a trailer hitch. Trailer towing equipment is not supplied with this vehicle. To avoid injury and property damage, always heed the warnings and towing capacities outlined on pages 48-51.
  • Page 28 FEATURES AND CONTROLS Console 1. Park Brake Lever 2. Headlight Switch 3. Charge Status Indicator 4. AWD Switch 5. Battery Discharge Indicator 6. Hour Meter 7. Charge Plug Holder 8. 12V Auxiliary Outlet 9. Drive Mode Switch 10. Direction Selector 11.

  • Page 29: Hour Meter

    FEATURES AND CONTROLS Console Battery Discharge Indicator The battery discharge indicator displays the amount of charge 100% Remains (Full Charge) removed (used) from fully charged batteries. When the 50% Remains 50% Discharged batteries are fully charged, the right-most bar illuminates, indi- cating 0% has been used.

  • Page 30: Park Brake Lever

    FEATURES AND CONTROLS Console Park Brake Lever To help prevent the vehicle from rolling, set the park brake when park- ing the vehicle. When the park brake is set and the park brake indicator is illuminated, motor speed is limited. If the accelerator is applied, this limiting feature prevents operation, which protects the park brake pads from excessive wear.

  • Page 31: Key Switch

    FEATURES AND CONTROLS Console Charge Status Indicator When charging the batteries, the charge status indicator light flashes and changes color to indicate the status of the charge. Refer to the table below. Color Indication Code Definition Green Solid Charge is complete, charger is in mainte- nance mode.

  • Page 32: Drive Mode Switch

    FEATURES AND CONTROLS Console Drive Mode Switch CAUTION! Changing the drive mode switch High position while driving could result in an automatic increase or decrease in speed without a change to accelerator pedal Maximum pressure. Range Press the top of the switch to select high mode.

  • Page 33: Headlight Switch

    FEATURES AND CONTROLS Console Direction Selector Switch When the direction selector is in the center position, the vehicle is in neutral. Forward The vehicle will not move if the accel- erator is depressed. Place the switch in neutral before turning the key on. Neutral Push the top of the switch to choose for- ward operation.
  • Page 34 FEATURES AND CONTROLS Console Indicator Panel Lights Indicator Panel The indicator lights activate when the key is in the ON position. Indicator Status Indicates Malfunction Electrical malfunction (flash sequence on controller indicates type; see troubleshooting Steady guide on page 31) Key was turned on in forward or reverse (switch to neutral, then to forward or reverse) Park Brake...
  • Page 35 Voltage protection Controller or motor out of temperature range Software fault Charge Status Indicator Troubleshooting Guide The code definitions provided are for informational purposes only. Please see your POLARIS dealer for diagnosis and repair. # of Code Definition Solution Blinks Battery high voltage Check battery size and condition;...
  • Page 36 • Never connect an auxiliary battery to the factory-installed DC-to-DC converter. If more than 10 amps are needed for accessories, always install the POLARIS-approved auxiliary accessory battery kit. • Never connect a 12-volt accessory directly to the batteries. Always connect any powered accessory to a 12-volt auxiliary outlet or termi- nal board.

  • Page 37: Charger Operation

    FEATURES AND CONTROLS Batteries Battery Conditioning New batteries cannot initially hold all of their capacity. The approxi- mate capacity of the battery pack increases as the number of charge cycles increases. # of Charge Cycles: Percent of Full Capacity: 100% Ambient Temperature Implications on Batteries 1.

  • Page 38: Main Power Connector

    FEATURES AND CONTROLS Main Power Connector NOTICE: Damage to electrical connections and components will occur if they are unplugged before the main power connector is disconnected. Always disconnect the main power connector before servicing or unplugging any electrical components. When disconnected, the Main Power Connector main power connector dis- connects the battery pack...

  • Page 39: Brake Pedal

    FEATURES AND CONTROLS Brake Pedal Push the brake pedal toward the floor to slow or stop the vehicle. Apply the brakes before turning the key on. Accelerator Pedal The accelerator pedal will function Accelerator only when the key is ON and the Pedal direction selector switch is set to Brake...

  • Page 40: Seat Removal

    Structure (ROPS) on this ROPS Cab vehicle meets OSHA 1928.53 Frame rollover performance requirements. Always have your authorized POLARIS dealer thoroughly inspect the ROPS if it ever becomes damaged in any way. No device can assure occu- pant protection in the event of a rollover.

  • Page 41: Seat Belt Inspection

    If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized POLARIS dealer. 4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water.

  • Page 42: Operation

    Frame nuts, bolts, fasteners Inspect, ensure tightness Accelerator Ensure proper operation Indicator lights/switches Ensure operation Headlamp Check operation, apply POLARIS dielectric grease when lamp is replaced Brake light/tail lamp Check operation, apply POLARIS dielectric grease when lamp is replaced Seat belts...

  • Page 43: Driving Procedure

    OPERATION Driving Procedure 1. Disconnect the charging cable (if connected). 2. Wear a helmet and eye protection. 3. Sit in the driver's seat and fasten the seat belt. 4. Apply the brakes. Place the direction selector in neutral (N). 5. Turn the key to the ON position. Wait about a second for the contac- tor to close before continuing.
  • Page 44 OPERATION Driving Procedure 10. Keeping both hands on the steering wheel, release the brake pedal and gradually push the accelerator toward the floor to begin driving. 11. Drive slowly. Practice maneuvering and using the accelerator and brakes on level surfaces. 12.

  • Page 45: Driving On Slippery Surfaces

    OPERATION Driving On Slippery Surfaces WARNING Skidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control.

  • Page 46: Driving Uphill

    OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always travel straight uphill. 2. Avoid steep hills (15° maximum). 3. Keep both feet on the floor. 4. Always check the terrain carefully before ascending any hill. 5. Never climb hills with excessively 15°...

  • Page 47: Driving Downhill

    OPERATION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1.

  • Page 48: Driving Through Water

    OPERATION Driving Through Water Your POLARIS vehicle can operate through water up to a maximum recommended depth equal to the floorboards. NOTICE: Serious damage can occur to the electrical system and batteries if the vehicle is operated in water deeper than the floorboards.

  • Page 49: Driving Over Obstacles

    OPERATION Driving Over Obstacles Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for haz- ards such as logs, rocks and low hanging branches. 3.

  • Page 50: Driving In Reverse

    OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5.

  • Page 51: Parking On An Incline

    OPERATION Parking on an Incline 15° maximum Avoid parking on an incline if possible. If it's unavoidable, follow these precautions: 1. Apply the brakes. 2. Set the park brake. 3. Place the direction selector in neutral. 4. Turn the key off. 5.

  • Page 52: Hauling Cargo

    OPERATION Hauling Cargo WARNING Hauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo: Never exceed the maximum weight capacity of the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, passenger, accessories, loads in the rack or box and the load on the trailer tongue.
  • Page 53 OPERATION Hauling Cargo The RANGER has been designed to carry or tow specific capacities. Always read and understand the load distribution warnings listed on the warning labels. Move the drive mode switch to low mode if needed. See page 28. The total load (operator, passenger, accessories, cargo and weight on hitch) must not exceed the maximum weight capacity of the vehicle.

  • Page 54: Dumping The Cargo Box

    OPERATION Dumping the Cargo Box 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline. 2. Apply the brakes. 3. Set the park brake. 4. Place the direction selector in neu- tral.

  • Page 55: Towing Loads

    OPERATION Towing Loads Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when tow- ing: 1. Never load more than 150 lbs. (68.1 kg) tongue weight on the tow- ing bracket. 2.

  • Page 56: Towing The Vehicle

    OPERATION Parking the Vehicle 1. Apply the brakes. Stop the vehicle on a level surface. 2. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.
  • Page 57 OPERATION Transporting the RANGER When transporting the RANGER for a long distance or on public streets, always use a trailer with an approved load rating greater than the RANGER’s curb vehicle weight of 1700 lbs. (771 kg) plus any installed accessories or cargo.

  • Page 58: Locking The Differential

    OPERATION All Wheel Drive (AWD) Press the top of the rocker switch to engage All Wheel Drive (AWD). Once enabled, the AWD remains enabled until the switch is turned off. The AWD switch may be turned on or off while the vehicle is moving. When the AWD switch is on, the front gearcase will automatically engage any time the rear wheels lose traction.

  • Page 59: Disengaging Awd

    OPERATION All Wheel Drive (AWD) Disengaging AWD Move the AWD switch to the center or bottom position to disengage AWD. If the switch is turned off while the front gearcase is moving, it will not disengage until the rear wheels regain traction. In some situations, the front gearcase may remain locked after turning the AWD switch off.

  • Page 60: Maintenance

    Perform these operations more often for vehicles subjected to severe use. Have an authorized POLARIS dealer perform these services. WARNING! Improperly performing the procedures marked with a n could result in component failure and lead to serious injury or death. Have an authorized...

  • Page 61: Periodic Maintenance Chart

    200 H 24 M Change every two years Toe adjustment Inspect periodically; adjust when parts are replaced Headlight aim Adjust as needed Perform these procedures more often for vehicles subjected to severe use. Have an authorized POLARIS dealer perform these services.

  • Page 62: Lubrication Recommendations

    MAINTENANCE Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Peri- odic Maintenance Chart beginning on page 56, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.

  • Page 63: Gearcase Specification Chart

    Fill Drain See page 82 for the part numbers of Plug Plug POLARIS products. Oil Check The fill plug is located at the right rear of the vehicle. 1. Position the vehicle on a level surface.
  • Page 64 MAINTENANCE Gearcases Main Gearcase (Transaxle) Oil Change The drain plug is located on the lower right side of the main gearcase, near the fill plug. Refer to the Gearcase Specifications Chart on page 59 for recommended lubricants, capacities and torque specifications. 1.

  • Page 65: Front Gearcase

    Refer to the Gearcase Specifications Chart on page 59 for recommended lubricants, capacities and torque specifications. See page 82 for the part numbers of POLARIS products. Oil Check The front gearcase fill plug is located on the left side of the front gearcase.
  • Page 66 MAINTENANCE Gearcases Front Gearcase Oil Change 1. Support the vehicle securely with a jackstand. 2. Remove the front tire on the driver's side. 3. Remove the fill plug. 4. Place a drain pan under the drain plug. 5. Remove the drain plug. Allow the oil to drain completely.

  • Page 67: Brake Fluid

    MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes. Press down on the brake pedal to engage the brakes. See page 35. Brake Fluid Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING! After opening a bottle of brake fluid, always discard any unused portion.

  • Page 68: Brake Inspection

    MAINTENANCE Brakes Brake Inspection 1. Check the brake system for fluid leaks. 2. Check the brake pedal for excessive travel or a spongy feel. 3. Check the friction pads for wear, damage and looseness. 4. Inspect the brake disc spline and pad wear surface for excessive wear.

  • Page 69: Steering Wheel Inspection

    1.0" (20-25 mm) of freeplay at the outer rim of the steering wheel. 3. If there is excessive freeplay or strange noises, or the steering feels rough or “catchy,” have the steering system inspected by an autho- rized POLARIS dealer. Spring Adjustment Adjust the rear shock absorber springs by rotating the adjustment cams either clockwise or counter- clockwise to increase or decrease spring tension.

  • Page 70: Tire Tread Depth

    MAINTENANCE Tires WARNING Operating your vehicle with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use original equipment size and type when replacing tires.

  • Page 71: Wheel Removal

    Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your POLARIS dealer. 3. Attach the wheel nuts and washers and finger tighten.

  • Page 72: Headlight Lamp Replacement

    MAINTENANCE Lights Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean lights frequently and replace burned out lamps promptly. Always make sure lights are adjusted properly for best visibility. When servicing a halogen lamp, don't touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp.

  • Page 73: Headlight Beam Adjustment

    MAINTENANCE Lights Headlight Beam Adjustment 8" (20 cm) 25 ft. (7.6 m) 1. Place the vehicle on a level surface with the headlight approxi- mately 25 ft. (7.6 m) from a wall. 2. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height.

  • Page 74: Indicator Lamp Replacement

    MAINTENANCE Lights Brake Lights When the brake pedal is depressed, the console brake light comes on. Check the brake light before each ride. 1. Turn the key to the ON position. 2. Depress the brake pedal. The brake light should come on after about 10mm (0.4 in.) of pedal travel.
  • Page 75 MAINTENANCE Batteries WARNING Battery posts, terminals and related components contain lead and lead compounds, chemicals known to cause cancer and reproductive harm. Always wash your hands after touching or handling the batteries. WARNING Charging a damaged battery can result in serious injury. Never attempt to charge a frozen or bulging battery.

  • Page 76: Battery Charging

    MAINTENANCE Batteries Battery Charging When not in use, park the vehicle and connect the bat- tery charger. The vehicle’s charging cord is located inside the charge plug holder on the console. WARNING! Failure to provide adequate ventilation while charging batteries can result in an explosion.

  • Page 77: Battery Cleaning

    When battery replacement is necessary, please see your authorized POLARIS dealer. WARNING! Handling batteries and electrical components improperly can result in serious injury or death. Do not attempt to remove batteries or battery cables.

  • Page 78: Battery Fluid

    MAINTENANCE Batteries Battery Fluid A poorly maintained battery will deteriorate rapidly. Check the battery fluid level often. Add only distilled water. Tap water contains minerals that are harmful to a battery. Unless the plates are exposed before charging, distilled water should be added to a battery after charging.

  • Page 79: Cleaning And Storage

    Do not allow these types of products to contact the vehicle. The best and safest way to clean your POLARIS vehicle is with a gar- den hose and a pail of mild soap and water. 1. Use a professional-type washing cloth, cleaning the upper body first and the lower parts last.

  • Page 80: Washing The Vehicle

    Grease all zerk fittings immediately after washing. Polishing the Vehicle POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. Polishing Tips • Avoid the use of automotive products, some of which can scratch the finish of your vehicle.
  • Page 81 MAINTENANCE Cleaning and Storage Chrome Wheel Care (if equipped) Proper maintenance will protect chrome wheels from corrosion, pre- serve wheel life and ensure a “like new” appearance for many years. Chrome wheels exposed to road salt (or salt in the air in coastal areas) are more susceptible to corrosion if not properly cleaned.

  • Page 82: Storage Tips

    MAINTENANCE Cleaning and Storage Storage Tips Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. See page 75. Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 56. Battery Maintenance See pages 71-74 for procedures.

  • Page 83: Storing The Vehicle

    MAINTENANCE Storing the Vehicle Any time the vehicle will be parked for more than a few hours, follow the recommended storage procedures: 1. Make any necessary repairs and clean the vehicle. See page 75. 2. Clean the batteries. See page 73. 3.

  • Page 84: Specifications

    SPECIFICATIONS RANGER EV Dimensions Dry Weight 1750 lbs. (793.8 kg) Ground Clearance 10 in. (25.4 cm) Length 108 in. (274.3 cm) Width 56.5 in. (143.5 cm) Height 73 in. (185.4 cm) Wheelbase 72 in. (183 cm) Turning Radius 150 in. (381 cm) Load Capacity Box Dimensions (Inside) 32 x 42 x 11.5 in.
  • Page 85 SPECIFICATIONS RANGER EV Brake System Brakes 4-Wheel hydraulic disc w/dual bore front calipers Park Brake Dash-mounted lever-activated mechanical park brake Suspension Front suspension Independent Macpherson struts w/8 in. (20.3 cm) travel Rear suspension Dual A-Arm w/9 in. (22.9 cm) travel Tires 25x9-12 Carlisle All Trail II Tire pressure...

  • Page 86: Polaris Products

    POLARIS PRODUCTS Part Description Number Gearcase Lubricants 2871653 Premium ATV Angle Drive Fluid (8 oz./237 ml) 2872276 Premium ATV Angle Drive Fluid (2.5 gal./9.5 l) 2877922 Demand Drive Plus Fluid (qt./.95 l) 2877923 Demand Drive Plus Fluid (2.5 gal./9.5 l)

  • Page 87: Troubleshooting

    TROUBLESHOOTING Vehicle Will Not Operate Possible Cause Solution Low battery voltage Recharge the battery overnight Loose battery connections Check all connections and tighten Loose contactor connections Check all connections and tighten Loose electronic control box connections Inspect, clean, reinstall connectors Required torque exceeds motor capability In neutral, cycle key off and on, select low range, then select direction...

  • Page 88: Warranty

    WARRANTY LIMITED WARRANTY POLARIS Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIMITED WARRANTY on all components of the POLARIS RANGER against defects in material or workmanship. POLARIS also supports a one year limited supplier war- ranty covering defects in material or workmanship on the factory-installed 12-volt bat- teries in the 48-volt system.
  • Page 89 WARRANTY COVERAGE AND EXCLUSIONS: LIMITATIONS OF WARRANTIES AND REMEDIES The POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. This warranty does not cover accidental damage, normal wear and tear, abuse or improper handling. This warranty also does not cover any vehicle that...
  • Page 90 The POLARIS limited warranty excludes any battery failures that are not caused by a defect in material or workmanship. Warranty claims for battery replacements require specific testing as outlined by the POLARIS Warranty Department and the battery man- ufacturer, U.S.
  • Page 91 This warranty does not cover the use of unauthorized lubricants, chemicals, or fuels that are not compatible with the vehicle. The exclusive remedy for breach of this warranty shall be, at POLARIS' exclusive option, repair or replacement of any defective materi- als, or components or products. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY.
  • Page 92 WARRANTY HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you must take it to a POLARIS Servicing Dealer. When requesting warranty service you must present your copy of the Warranty Registration form to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY).
  • Page 93 If Purchased From A Private Party: If you purchase a POLARIS product from a private citizen, to be kept and used outside of the country in which the vehicle was originally purchased, all warranty coverage will be denied.

  • Page 94: Maintenance Log

    MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS OR HOURS...
  • Page 95 MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS OR HOURS...

  • Page 96: Index

    INDEX Accelerator Pedal....35 Differential Locking ... . . 54 All Wheel Drive ... . . 54-55 Direction Selector .
  • Page 97 Periodic Maintenance Chart ..56-57 POLARIS Products....82 Polishing the Vehicle ... . 76 Lamp Replacement, Pre-Ride Inspection .
  • Page 98 INDEX Signal Words ....4 Vehicle Identification Numbers..6 Specifications, Gearcase ..59 Vehicle Range .

Table of Contents