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Suzuki Manuals
Motorcycle
GSX600F
Service manual
Suzuki GSX600F Service Manual
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Table Of Contents
374
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of
374
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374
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Group Index
Symbol
Component Parts and Work to be Done
General Information
Warning/Caution/Note
General Precautions
Suzuki GSX600FW ('98 Model) Right Side
Suzuki GSX600FW ('98 Model) Left Side
Serial Number Location
Fuel and Oil Recommendation
Engine Oil
Brake Fluid
Front Fork Oil
Break-In Procedures
Cylinder Identification
Information Labels
Specifications
Country and Area Codes
Periodic Maintenance
Periodic Maintenance Schedule
Periodic Maintenance Chart
Lubrication Points
Maintenance and Tune-Up Procedures
Valve Clearance
Spark Plugs
Carbon Deposits
Spark Plug Gap
Electrode's Condition
Spark Plug Installation
Exhaust Pipe Bolts and Muffler Bolts and Nut
Air Cleaner
Engine Oil Replacement
Fuel Hose
Engine Oil Filter Replacement
Necessary Amount of Engine Oil
Fuel Filter
Engine Idle Speed
Throttle Cable Play
Carburetor Synchronization
Evaporative Emission Control System (E-33 Only)
Secondary Air Supply (Pair) System (E-33 Only)
Clutch Cable Play
Drive Chain
Drive Chain Adjusting
Drive Chain Cleaning and Lubricating
Brake Fluid Level
Brake Pads
Brake Pedal Height
Brake Light Switch
Air Bleeding the Brake Fluid Circuit
Tire Tread Condition
Tire Pressure
Steering
Front Fork
Rear Suspension
Chassis Bolts and Nuts
Compression Pressure Check
Compression Test Procedure
Oil Pressure Check
Oil Pressure Test Procedure
Low Oil Pressure
High Oil Pressure
Engine
Engine Components Removable with Engine in Place
Engine Removal
Engine Installation
Engine Disassembly
Engine Reassembly
Cylinder Block Stud Bolt Location
Camshaft/Cylinder Head
Camshaft Removal
Cylinder Head Removal
Camshaft/Cylinder Head Inspection and Service
Cam Wear
Camshaft Journal Wear
Camshaft Runout
Camshaft Sprockets
Cam Chain Tensioner
Cam Chain Guide
Cam Chain Tensioner Guide
Cylinder Head Disassembly
Cylinder Head Distortion
Valve Stem Runout
Valve Head Radial Runout
Valve Face Wear
Valve Stem Deflection
Valve Stem Wear
Valve Guide Servicing
Valve Seat Width
Valve Seat Servicing
Valve Stem End Condition
Valve Springs
Cylinder Head Reassembly
Intake Pipes
Cylinder Head Installation
Camshaft Installation
Cylinder Block/Pistons
Cylinder Block/Piston Removal
Cylinder Block/Piston Inspection
Cylinder Block Distortion
Cylinder Bore
Piston Diameter
Piston-To-Cylinder Clearance
Piston-Ring-To-Groove Clearance
Piston/Cylinder Block Installation
Piston Pins and Pin Bore
Oversize Piston Ring
Oversize Oil Ring
Piston/Cylinder Block
Clutch
Clutch Removal
Clutch Release Assembly Removal
Clutch/Clutch Release Assembly Inspection
Clutch Drive Plates
Clutch Driven Plates
Clutch Spring Free Length
Clutch Release Bearing
Clutch Release Assembly Installation
Clutch Installation
Starter System/Signal Generator
Starter Clutch Removal
Signal Generator Removal
Starter Clutch/Signal Generator Inspection
Signal Generator Installation
Starter Driven Gear Bearing Inspection
Signal Generator Inspection
Starter Clutch Installation
Starter Motor Removal
Starter Motor Inspection
Starter Motor Installation
Gearshift Linkage
Gearshift Linkage Removal
Gearshift Linkage Inspection
Gearshift Shaft/Gearshift Arm Inspection
Oil Seal Inspection
Oil Seal Replacement
Gearshift Shaft Hole Inspection
Gearshift Shaft Reassembly
Gearshift Linkage Installation
Crankcase/Transmission/Crankshaft/Conrods
Transmission/Crankshaft/Conrod Removal
Transmission Inspection and Service
Gearshift-Fork-To-Gearshift-Fork-Groove Clearance
Countershaft Assembly
Driveshaft Assembly
Conrod/Crankshaft Inspection
Conrod-Crank Pin Bearing Inspection and Service
Conrod Small End I.D.
Conrod Big End Side Clearance
Conrod-Crank Pin Bearing Selection
Bearing Selection Table
Conrod I.D. Specification
Crank Pin O.D. Specification
Bearing Thickness Specification
Crankcase-Crankshaft Bearing Inspection and Service
Bearing Assembly
Crankcase-Crankshaft Bearing Inspection
Crankcase-Crankshaft Bearing Selection
Crankshaft Thrust Clearance Adjustment
Crankshaft Runout
Left-Side Thrust Bearing Selection Table
Transmission/Crankshaft/Conrod Installation
Engine Lubrication System
Oil Pump Removal
Oil Pump Inspection
Oil Pump Installation
Oil Sump Filter/Oil Pressure Regulator Removal
Oil Pressure Regulator Inspection
Oil Sump Filter Cleaning
Oil Pan
Oil Sump Filter/Oil Pressure Regulator Installation
Oil Pressure Switch/Oil Cooler Removal
Oil Pressure Switch Inspection
Oil Cooler Hose Inspection
Oil Cooler Inspection and Cleaning
Oil Jet
Oil Jet Removal
Oil Jet Inspection
Oil Jet Installation
Engine Lubrication System Chart
Cylinder Head Cooling System Chart
Cylinder Head Cooling System
Fuel System
Fuel Tank Removal
Fuel Tank Remounting
Vacuum Fuel Valve
Vacuum Fuel Valve Removal
Vacuum Fuel Valve Inspection and Cleaning
Vacuum Fuel Valve Remounting
Fuel Level Gauge Removal
Fuel Level Gauge Remounting
Fuel Filter Removal
Fuel Filter Inspection
Fuel Filter Remounting
Carburetor Construction
Carburetor Specifications
I.D. No. Location
Diaphragm and Piston Operation
Lower Position of the Piston Valve
Upper Position of the Piston Valve
Slow System
Main System
Starter (Enricher) System
Float System
Pilot Screw Removal
Carburetor Cleaning
Carburetor Inspection
Needle Valve Inspection
Float Height Adjustment
Throttle Position Sensor Inspection
Throttle Valve
Pilot Screw
Carburetor Engagement
Throttle Position Sensor Positioning
Carburetor Clamps
Calibrating the Carburetor Balancer
Chassis
Exterior Parts Construction
Lower Fairings Removal
Upper Fairings Removal
Frame Cover Removal
Front Wheel Construction
Front Wheel Removal
Front Wheel Inspection and Disassembly
Front Axle
Front Wheel Remounting
Front Fork Construction
Front Fork Removal and Disassembly
Front Fork Inspection
Inner and Outer Tube
Fork Spring
Damper Rod Ring
Front Fork Reassembly and Remounting
Slide Metals and Oil and Dust Seals
Damper Rod Bolt
Fork Oil
Suspension Setting
Steering Construction
Steering Removal and Disassembly
Steering Inspection and Disassembly
Steering Reassembly and Remounting
Steering Stem Nut
Handlebar and Front Fork
Steering Tension Adjustment
Rear Wheel Construction
Rear Wheel Removal
Rear Wheel Inspection and Disassembly
Rear Sprocket Mounting Drum Bearing
Wheel Bearings Reassembly
Rear Axle
Cushion
Rear Sprocket
Rear Sprocket Mounting Drum Bearing and Dust Seal
Rear Suspension Construction
Rear Suspension Removal
Rear Suspension Inspection and Disassembly
Chain Buffer
Swingarm Needle Bearings
Cushion Lever Needle Bearings
Cushion Lever and Cushion Lever Rods
Pivot Shaft
Rear Shock Absorber
Rear Suspension Final Inspection and Adjustment
Rear Suspension Setting
Front Brake Construction
Brake Pad Replacement
Brake Fluid Replacement
Brake Caliper Removal and Disassembly
Brake Caliper Inspection
Brake Caliper Reassembly and Remounting
Rubber Parts
Brake Caliper Holder
Brake Disc Inspection
Master Cylinder Removal and Disassembly
Master Cylinder Inspection
Master Cylinder Reassembly and Remounting
Rear Brake Construction
Tire Removal
Wheels Inspection
Tires Inspection
Valve Inspection
Tire Installation
Valve Installation
Electrical System
Cautions in Servicing
Connectors
Couplers
Clamps
Connecting the Battery
Battery Wiring Procedure
Using the Multi Circuit Tester
Location of Electrical Components
Charging System Description (Generator with IC Regulator)
Trouble Shooting
Battery Runs down Quickly
Battery Current Leak Inspection
Charging Output Inspection
Generator
Generator Removal and Disassembly
Rotor Bearings Inspection
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Table of
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Table of Contents
Troubleshooting
Trouble Shooting
261
Troubleshooting Engine
301
Carburetor Troubleshooting
305
Brakes Troubleshooting
306
Electrical Troubleshooting
307
Battery Troubleshooting
308
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