Eaton PowerXL DA1 Series Installation Manual
  1. Manuals
  2. Brands
  3. Eaton Manuals
  4. DC Drives
  5. PowerXL DA1
  6. Installation manual

Eaton PowerXL DA1 Series Installation Manual

Variabe frequency drives
Hide thumbs Also See for PowerXL DA1 Series:
Table of Contents

Advertisement

Quick Links

Download this manual
Manual
08/18 MN04020005Z-EN
PowerXL
™
DA1
Variabe Frequency Drives
Installation Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PowerXL DA1 Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Eaton PowerXL DA1 Series

Summary of Contents for Eaton PowerXL DA1 Series

  • Page 1 Manual 08/18 MN04020005Z-EN PowerXL ™ Variabe Frequency Drives Installation Manual...
  • Page 2 2016, edition date 01/2016 edition 2016, edition date 11/2016 edition 2018, edition date 08/2018 See revision protocol in the “About this manual“ chapter. © 2012 by Eaton Industries GmbH, 53105 Bonn Authors: Jörg Randermann, Philipp Hergarten, Sven Stahlmann Redaction: René...
  • Page 3 Danger! Dangerous electrical voltage! Before commencing the installation • Disconnect the power supply of the device. • Wherever faults in the automation system may cause injury or material damage, external measures must be • Ensure that devices cannot be accidentally restarted. implemented to ensure a safe operating state in the event •...

  • Page 5: Table Of Contents

    Maintenance and inspection ............38 1.10.1 Replacement of the device fan for sizes FS4 and FS5 (IP20) ..39 1.11 Storage..................42 1.12 Charging the internal DC link capacitors ........43 1.13 Service and warranty..............43 DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 6 STO-compatible installation ............70 2.10.5 STO function pick-up time ............73 2.10.6 STO function parameters............. 73 2.10.7 Error messages................76 2.10.8 STO function checklist ..............76 2.10.9 Regular maintenance ..............77 2.10.10 “Safe stop”function..............77 DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 7 Operating unit elements .............. 134 4.4.2 Setting parameters............... 136 4.4.3 Resetting Parameters (RESET) ............ 136 Error messages................137 Introduction .................. 137 5.1.1 Error messages ................137 5.1.2 Acknowledge error (Reset) ............137 5.1.3 Error list..................138 DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 8 Radio interference suppression filter ........... 177 Braking resistors ................183 6.10 Motor chokes................189 6.11 Sine filters ..................191 6.12 All-pole sine filter ................. 193 Accessories................. 195 List of accessories ............... 195 Alphabetical index ..............197 DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 9: About This Manual

    A separate manual – MN04020006Z-EN (“Parameter Manual”) – goes over how to configure the parameters for DA1 variable frequency drives and provides application examples as well. This manual is available on the Eaton website at: http://www.eaton.de/EN/EatonDE/ProdukteundLoesungen/Electrical/ Kundensupport/DownloadCenter/index.htm ￫ Customer Support ￫ Download Center –...

  • Page 10: Change Protocol

    (= MN04020006Z-EN) as well as revised in general various Output expansion up to 250 kW (400 V) ✓ various Rated operating voltages up to 600 V ✓ STO function (Safe Torque Off) ✓ 10/12 First edition DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 11: Writing Conventions

    ￫ All the specifications in this manual refer to the hardware and software versions documented in it. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 12: Documents With Additional Information

    Organic Light Emitting Diode Personal Computer Power Drive System Protective earth  EMC connection to PE for screened cables Parameter Number Reverse run (anticlockwise rotation field active) SCCR Short Circuit Current Rating Underwriters Laboratories DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 13: Mains Supply Voltages

    -17.222 °C (T × 9/5 + 32 Speed Revolutions per minute 1 rpm 1 min Weight pound 1 lb 0.4536 kg 2.205 Flow rate cubic feet per minute 1 cfm 1.698 m /min 0.5889 DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 14 0 About This Manual 0.7 Units of measurement DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 15: Da1 Device Series

    OLED display in sizes FS4, FS5, FS6 and FS7 with internal DC link choke, • 200 kW to 250 kW (for 400 V) with IP20 protection and an OLED display (frame size FS8). DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 16: System Overview

    DX-SIN3-…sine wave filter, DX-SIN3-…-A all-pole sine wave filter c DX-BR… braking resistor d DX-NET... fieldbus connection and DXA-EXT... expansion group e DX-COM-STICK3 communication module and accessories (e. g. DX-CBL-… connection cable) f DX-KEY-…keypad (external) DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 17: Checking The Delivery

    Open the packaging with adequate tools and inspect the contents immediately after receipt in order to ensure that they are complete and undamaged. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 18 IL04020015Z for devices with IP66 protection with frame size FS2,  D C - L1 /L L2 /N C O M  D C + B R Figure 3: Equipment supplied (example: frame size FS2, IP20 protection) DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 19: Rated Operational Data

    I/P: 200-240 V +/-10 %, 50/60 Hz, 1 ph 11 A (pk) O/P: 0-250 V, 4.3 A, 0.75 kW/1.0 HP, 3 ph, 0-500 Hz Serial No.: 57227302045 S/Ware: 0.00 Figure 6: Rating plate ② (on the front) DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 20 Manufacturing date: 11/8/2013 Max. Amb. 50 °C Maximum permissible ambient air temperature (50 °C) Frequency converters are electrical equipment. Read the manual (in this case MN04020005Z-EN) before making any electrical connections and commissioning. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 21: Catalog Number Selection

    1 = single-phase mains connection/three-phase motor 3 = three-phase mains connection/three-phase motor Device series DA1 = Variable frequency drive, advanced, Series 1 (D = Drives, A = Advanced, 1 = Series) Figure 7: Catalog number selection DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 22 B = OLED display 55 = IP55 protection C = PCB protection (coated board) 1) See following note ￫ For DA1-35…NB-… devices, an external radio interference suppression filter is required for operation as per IEC/EN 61800-3. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 23: Features

    DA1-12011FB-B66C 10.5 OLED – ✓ – IP66 ✓ DA1-12011FB-B6SC 10.5 OLED ✓ ✓ – IP66 ✓ 1) As per IEC standards 2) Quote from “Power Conversion Equipment - UL 508C, May 3, 2002”. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 24 IP55 ✓ DA1-32202FB-B55C OLED – ✓ ✓ IP55 ✓ DA1-32248FB-B55C OLED – ✓ ✓ IP55 ✓ 1) As per IEC standards 2) Quote from “Power Conversion Equipment - UL 508C, May 3, 2002”. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 25 – ✓ ✓ IP20 ✓ DA1-34061FB-B55C OLED – ✓ ✓ IP55 ✓ DA1-34072FB-B20C OLED – ✓ ✓ IP20 ✓ DA1-34072FB-B55C OLED – ✓ ✓ IP55 ✓ DA1-34090FB-B55C OLED – ✓ ✓ IP55 ✓ DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 26 3) If it is not guaranteed that the system percentage impedance is greater than or equal to 1 %, a mains choke must be connected. Your u value should fall between 1 and 4 %. Examples: DA1-34370FB-B20C → DX-LN3-370 DA1-34450FB-B20C → DX-LN3-450 DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 27 – – ✓ IP55 ✓ DA1-35054NB-B20C OLED – – ✓ IP20 ✓ DA1-35054NB-B55C OLED – – ✓ IP55 ✓ DA1-35065NB-B20C OLED – – ✓ IP20 ✓ DA1-35065NB-B55C OLED – – ✓ IP55 ✓ DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 28 DA1-35105NB-B55C OLED – – ✓ IP55 ✓ DA1-35130NB-B55C OLED – – ✓ IP55 ✓ DA1-35150NB-B55C OLED – – ✓ IP55 ✓ 1) Quote from “Power Conversion Equipment - UL 508C, May 3, 2002”. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 29: Designation

    Relay terminals (plug-in) f Connection terminals in power section (motor feeder) g Slot for fieldbus connection or expansion module h Communication interface (RJ45) i Keypad with 5 control buttons and LED display j Info card DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 30: Ip20 Protection (Fs8)

    Enclosure cover for the connection terminals in the power section ⑦ ⑤ ⑥ The info cards are located at the back of the enclosure cover. PZ 2 Figure 10: Info cards (back of enclosure cover ⑧) DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 31: Ip55 Protection Ip55 (Fs4, Fs5, Fs6, Fs7)

    Figure 12: Blanking plate with holes for cable glands (FS4, FS5) ￫ The equipment supplied with frame sizes FS4 and FS5 includes an additional blanking plate ⑦ that already has holes for the cable glands. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 32: Ip66 Protection (Fs2, Fs3)

    Slot for fieldbus connection or expansion module j Communication interface (RJ45) k Cover The info cards ⑪ are located inside the lower enclosure cover, which features three knockouts for cable glands to the control section. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 33: Voltage Classes

    Motor: 0.75 - 2.2 kW (230 V, 50 Hz), 1 - 3 HP (230 V, 60 Hz) Motor FS2, FS3 L1/L L2/N 230 V (U = 1 ~ 230 V) 3 ∼   Brake Chopper Figure 14: DA1-12…FB-… DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 34: Da1-32

    Motor: 15 - 75 kW (230V, 50 Hz), 20 - 100 HP (230 V, 60 Hz) Mains Motor FS5, FS6, FS7 230 V (U = 3 ~ 230 V) 3 ∼   EMC Filter DC Link Choke Brake Chopper Figure 16: DA1-32…FB-B55C with DC link choke DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 35: Da1-34

    Mains Motor 400 V (U = 3 ~ 400 V) 3 ∼ 460 V (U = 3 ~ 480 V)   EMC Filter Brake chopper Figure 19: DA1-34…FB-B20C (external mains choke required) DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 36: Da1-35

    500 V (U = 3 ~ 500 V) 575 V (U = 3 ~ 600 V) 3 ∼   Brake Chopper Figure 21: DA1-34…NB-B55C with DC link choke (without radio interference suppression filter) DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 37: Selection Criteria

    DA1-34…: 3-phase mains terminal, rated operating voltage: 400 V • DA1-…2D2…: 2.2 A – The variable frequency drive’s rated operational current (output current) guarantees that the motor will be supplied with the required rated operational current (1.9 A). DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 38 It may be necessary to install motor chokes or sine wave filters between the variable frequency drive and the motor in order to dampen and compensate for varying current values. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 39: Output Reduction (Derating)

    2) The pulse frequency's effective rms value will be approximately half the value set with parameter P2-24 (double modulation). ￫ For more information on the subject of “derating”, please refer to application note AP040039EN. You can find the document on the Internet under the following address: ftp://ftp.moeller.net/DRIVES/POWERXL/01_APPLICATION_NOTE/Deutsch/DA1/AP040039DE_DA1_Derating.pdf DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 40 14 A - 10 % - 10 % - 3 % = (14 x 0.9 x 0.9 x 0.97) A = approx. 11 A The DA1-34014FB-B55C variable frequency drive meets the necessary operating conditions. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 41: Proper Use

    Always observe the technical data and connection conditions! For additional information, refer to the equipment rating plate or label at the variable frequency drive and the documentation. Any other usage constitutes improper use. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 42: Maintenance And Inspection

    For sizes FS4 to FS8 a conditional repair is possible by qualified and certified workshops (￫ section 1.13, “Service and warranty”). Dispose of the device according to the applicable environmental laws and provisions for the disposal of electrical or electronic devices. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 43: Replacement Of The Device Fan For Sizes Fs4 And Fs5 (Ip20)

    In frame size FS4 ▶ Remove the fan cover (①, ②). Figure 23: Remove fan cover ▶ Release the plug connection (③, ④) and slide out the fan (⑤, ⑥). Figure 24: Release the plug connection DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 44 1.10 Maintenance and inspection ▶ Replace the fan and use the new one. Reattach the plug connection (⑧). Figure 25: Reinsertion of the fan ▶ Reinsert the fan cover. Figure 26: Reinsert the fan cover DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 45 1.10 Maintenance and inspection In size FS5 ▶ Remove the fan cover using a wrench. Figure 27: Remove fan cover Slide the fan forwards (④) and release the plug connection (⑤, ⑥). Figure 28: Remove fan DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 46: Storage

    To prevent damage to the variable frequency drive's internal DC link capacitors, it is recommended that the variable frequency drive is not stored for more than 12 months (￫ section 1.12, “Charging the internal DC link capacitors”). DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 47: Charging The Internal Dc Link Capacitors

    Information concerning the guarantee can be found in the Terms and Conditions of Eaton Industries GmbH. Break-Down Service Please contact your local office: http://www.eaton.eu/aftersales After Sales Service Hotline +49 (0) 180 5 223822 (de, en) AfterSalesEGBonn@eaton.com DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 48 1 DA1 device series 1.13 Service and warranty DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 49: Engineering

    All applicable laws and local standards must be complied with when planning and carrying out the installation. Not following the recommendations provided may result in problems that will not be covered by the warranty. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 50 Motor and sensor (Temperature, motor speed) g Load system: Driven system equipment ⑥ ϑ ⑦ M, n Figure 30: Drive system example (overall system as its own system or as part of a larger system) DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 51: Electrical Power Network

    DA1-…-A20C variable frequency drives with an FS2 or FS3 frame size can be connected to corner-grounded systems or IT grounding systems (not grounded, insulated). The internal radio interference suppression filter must be disabled in these cases. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 52: Mains Voltage And Frequency

    500 V -10 % - 600 V +10 % (450 V -0 % - 660 V +0 %) The permissible frequency range for all voltage categories is 50/60 Hz (48 Hz -0 % - 62 Hz +0 %). DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 53: Voltage Balance

    If it is not guaranteed that the system percentage impedance is greater than or equal 1 %, a mains choke must be connected. Your u value should fall between 1 % and 4 %. Examples: DA1-34370FB-B20C ￫ DX-LN3-370 DA1-34450FB-B20C ￫ DX-LN3-450 DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 54: Reactive Power Compensation Devices

    In the project planning for the connection of variable frequency drives to AC supply systems with undefined circumstances, consider using mains chokes. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 55: Safety And Switching

    The fuses will protect the supply cable in the event of a short-circuit, limit any damage to the variable frequency drive, and prevent damage to upstream devices in the event of a short-circuit in the variable frequency drive. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 56: Cable Cross-Sections

    (see the local regulations). ￫ For the rated cable cross-sectional areas for DA1 variable frequency drives, please refer to the technical data chapter in ￫ section 6.4, “Cable cross-sections”, page 162. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 57: Residual Current Device (Rcd)

    Other protective measures against direct and indirect contact can be used for DA1 variable frequency drives, including isolating them from the supply system with the use of a transformer. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 58: Mains Contactors

    1.25 times higher input current. ￫ For the rated mains contactors for DA1 variable frequency drives, please refer to the technical data chapter in￫ section 6.6, “Mains contactors”, page 169. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 59: Using Abypass Connection

    T1 DA1 variable frequency drive U V W S1 Interlocked switching between variable frequency drive and bypass F2 Motor protection (overload relay, alternative to ①) M1 Three-phase motor ② 3∼ Figure 32: Bypass motor control (example) DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 60: Mains Chokes

    For the rated mains contactors for DA1 variable frequency drives, please refer to the technical data chapter in ￫ section 6.7, “Mains chokes”, page 173. For more information and technical data on DX-LN… mains chokes, please refer to instruction leaflet IL00906003Z. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 61: Radio Interference Suppression Filter

    ￫ For the rated radio interference suppression filters for DA1 variable frequency drives, please refer to the technical data chapter in￫ section 6.8, “Radio interference suppression filter”, page 177. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 62: Brake Resistors

    It is often difficult to specify a suitable brake resistor for specific applications. This is due to the fact that not all of the application conditions required for sizing will be available when the engineering stage starts. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 63 Brake DF[%] = x 100 % The required continuous rating for a duty factor of 10 % = DF[%]), for example, can be calculated as follows: x 10 % Peak DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 64 Use brake resistors with the recommended R resistance Brec values for the DA1 variable frequency drives’ ratings. ￫ For the rated brake resistors for DA1 variable frequency drives, please refer to the technical data chapter in DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 65: Motor Chokes

    For the rated motor chokes for DA1 variable frequency drives, please refer to the technical data chapter in￫ section 6.10, “Motor chokes”, page 189. For more information and technical data on DX-LM3… motor chokes, please refer to instruction leaflet IL00906003Z. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 66: Sine Wave Filters

    2 ≙ 12 kHz → 6 kHz). ￫ For the rated sine wave filters for DA1 variable frequency drives, please refer to the technical data chapter in￫ section 6.11, “Sine filters”, page 191. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 67: Three-Phase Motor

    With undersizing, the motor output may only be one output level less than the allocated output level (to ensure the motor protection). With significantly smaller motor output, the “frequency control U/f)” operating mode must be set (P4-01 = 2). DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 68: Circuit Types Withthree-Phase Motors

    Mains voltage: 1~ 230 V; Output voltage: 3~ 230 V ￫ DA1-124D3… Motor connection DA1 variable as per as per frequency drives U1 (-U2) T1 (-T4) V1 (-V2) T2 (-T5) W1 (-W2) T3 (-T6) DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 69: Connecting Motors In Parallel

    The total of the motor currents in operation, plus one motor’s inrush current, must be less than the rated operational current of the variable frequency drive. In applications with motors that will be connected and disconnected, we recommend using a motor choke. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 70 F1, F2, F3, …: Motor contactor relay (overload relay or PKE) U1 V1 W1 U1 V1 W1 U1 V1 W1 ˜ ˜ ˜ Figure 38: Example: Parallel connection of several motors to one variable frequency drive DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 71: Single-Phase Acmotors

    = 2.1 Ω, L* = 20 mH and = 195 V / 1000 min also differ significantly from the usual details. ￫ For information on and examples for permanent magnet and brushless DC-motors, please refer to application note AP040051EN. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 72: Sto Function

    (e. g., suspended loads falling down). ￫ Application examples can be found in the Eaton safety manual PU05907001Z. You can find the safety manual as a PDF document on the Eaton website at the following address: http://www.eaton.eu/Europe/Electrical/CustomerSupport/TechnicalLiterature/SafetyManual/index.htm...

  • Page 73: Tüv Certification

    Standard requirement SIL 2 or PL d SC 3 or better with interlocked opposing contacts Number of output contacts Two independent Rated switching voltage 30 V DC Current carrying capacity 100 mA (minimum) DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 74: Sto-Compatible Installation

    The conductor cross-section used for the STO installation should be between 0.05 and 2.5 mm (AWG 30-12). The length of the cable connected to the control signal terminals should not exceed 25 meters. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 75 12 (STO+) must be wired individually and installed separately (eks, separate mechanical protection with two closed cable ducts or two conduits). These two separately wired single cables must be screened, and the corresponding cable screen must be earthed (PES). DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 76 (PES). The external control voltage should meet the following specifications: Rated control voltage 24 V DC Voltage for the logical STO high signal 18 - 30 V DC Current carrying capacity 100 mA DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 77: Sto Function Pick-Up Time

    Relay RO1 will be switched off if parameter P2-15 is set to 13 (changeover contact: 14-16 = open, 14-15 = closed), • Relay RO2 will be switched off if parameter P2-18 is set to 13 (N/O: 17-18 = open). DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 78 ≦ P2-08 with START (FWD/REV) command not present. • 9: Reserved • 9: Reserved • 10: Reserved • 11: Reserved • 12: Reserved • 13: STO (STO = Safe Torque OFF) Status DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 79 Observe the following warning! DANGER  For the automatic start mode (Auto-0 to Auto-5), personnel protection and the implications for the drive system must be specifically noted. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 80: Error Messages

    The motor is running while being controlled by the DA1 variable frequency drive and an STO input (control signal terminal 12 or 13) is de-energized. InHibitis displayed and the motor coasts. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 81: Regular Maintenance

    If a motor braking function is required, an appropriate safety relay and/or a mechanical braking system or a similar method must be used. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 82 1 % for every 100 m above 1000 m (up to max. 4000 m for IEC / 2000 m for UL) • Relative humidity: < 95 % (non-condensing). The DA1 variable frequency drive must always be free of frost and moisture. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 83: Installation

    Environments with mechanical vibration and impact loads that go beyond the requirements of EN 50178. • Areas in which the variable frequency drive takes care of safety functions that must guarantee machine and personnel protection. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 84: Assembly

    Install the DA1 variable frequency drive only on a nonflammable mounting base (e.g., on a metal plate). Figure 42: Surface mounting on metal plate IP66 DA1 variable frequency drives must be installed as required by the local conditions for this protection. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 85: Position Of Installation

    14 15 16 17 18   Figure 44: Clearances forair cooling (left: IP20; right: IP66) ￫ The variable frequency drives can be mounted side by side without any lateral clearance between them. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 86 Figure 45: Minimum required clearance ① in front of the variable frequency drive when installed in an ① enclosure (control panel) ￫ Please ensure that the installation makes it possible to properly open and close the control signal terminal enclosure. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 87 Failure to do so may expose the device on top to a thermal overload caused by the guided air flow (device fan). Figure 46: Deflector due to increased circulation caused by device fan DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 88 The following formula provides a good reference value for estimating heat dissipation at target conditions, and can be used to size cooling and ventilation equipment for electrical rooms: [kW] = P [kW] x 0.025 Loss Motor DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 89: Fixing

    Figure 48: Mounting dimensions ▶ First fit the screws at the specified positions, mount the variable frequency drive and then fully tighten all screws. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 90 FS3) and IP20 protection can also be mounted on a mounting rail as per IEC/EN 60715. ￫ Ifyou use EMC mounting adapters (DX-EMC-MNT-…), preferably use a tall mounting rail (15 mm). 0.04” 0.29” 0.59” Figure 49: Mounting rail conforming with IEC/EN 60715 DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 91 5 mm (f 0.197“) Figure 51: Dismantling from mounting rails ▶ Now pull the lower edge away from the mounting surface (forwards) [3] before lifting the variable frequency drive off the mounting rail. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 92: Control Panel Installation

    ① ① Figure 52: Stable control panel setup ￫ Heavy accessories such as motor chokes and sine wave filters should always be installed on the control panel's base plate. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 93: Ip66 / Nema4X Protection

    FS2, FS3 = 4 x M4 1 Nm (8.85 lb-in) Figure 54: Openings for fixing screws DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 94 ⌀ = 5 mm ￫ 2 x (⌀ = 0.20" ￫ 2 x) Figure 55: DA1-…-A6SC with padlock ▶ Push on the center of the switch in order to open the opening for the padlock. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 95: Emc Installation

    ￫ Do not make connections to painted surfaces (electrolytic oxidation, yellow chromated). ￫ Install the variable frequency drive as directly as possible (without spacers) on a metal plate (mounting plate). DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 96 Analog signal cables (measured values, setpoints, and correction values) must be routed inside shielded conduits. Figure 57: Separate cable routing a Cable routing: Mains voltage, motor connection b Control and signal lines, fieldbus connections DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 97: Grounding

    In the case of devices powered with a three-phase supply (DA1-3…), this fault current must be monitored by a residual current device (RCD, type B). DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 98: Internal Filters (Emc And Var Screws)

    In connections to isolated power sources (IT networks), the EMC and VAR-screw should be removed. The earth fault monitors required for IT networks must be suitable for operation with power electronic devices ( IEC 61557-8). DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 99: Var Screw

    Use only screens with tinned or nickel-plated copper braiding. Braided steel shields are unsuitable. ￫ Control and signal lines (analog, digital) should always be grounded on one end, in the immediate vicinity of the supply voltage source (PES). DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 100: Emc Cable Brackets

    Cable bracket Frame size DA1 Cable clamps Number / designation DX-EMC-MNT-2N 1/Mains connection DX-EMC-MNT-2M 3/control cables, motor connection, external braking resistor DX-EMC-MNT-3N 1/Mains connection DX-EMC-MNT-3M 3/control cables, motor connection, external braking resistor DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 101: General Installation Diagram

    Cable Routing: Do not route power cables and control cables parallel to each other in a single cable duct. If they need to be routed in parallel, they should be in separate metal cable ducts (in order to meet EMC-requirements). DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 102: Electrical Installation

    (5) minutes after the supply voltage has been switched off (intermediate circuit capacitor discharging time). Pay attention to hazard warnings! ￫ Complete the following steps with the specified tools and without using force. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 103: Connection To Thepower Section

    The number and the arrangement of the connection terminals used depend on the DA1 variable frequency drive’s frame size and model. WARNING The variable frequency drive must always be connected with ground potential via a grounding conductor (PE). DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 104 (R ￫ DC+ and DC- for DC link coupling or if the device is being supplied with DC voltage. To do this, the terminal screw cover needs to be knocked out. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 105 Sizes FS6 and FS7 PZ 2 2 Nm (17.7 lb-in) Figure 63: Removing the cover Unscrew the two screws at the bottom [1], lift the cover from the bottom [2], and then remove it forwards DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 106 (motor voltage = supply voltage) • DA1-32… (200 - 240 V) • DA1-34… (380 - 480 V) • DA1-35… (500 - 600 V) Figure 65: Connection terminals for sizes FS4 and FS5 DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 107 If the device is installed in a control panel, the lower blanking plate and the front enclosure cover must not be installed. Without the cover, the DA1 variable frequency drive will have IP40 protection. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 108 Figure 68: Terminal bolts on frame size FS8 The PE earthing connection is made with ring cable lugs and the bolts on the right side. ￫ Stud terminal + has the same function as terminal DC+. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 109 • DA1-34… (380 - 480 V) • DA1-35… (500 - 600 V) Motor connection for three-phase motors:  (motor voltage = supply voltage) optional: External braking resistor (R ￫ Terminal + has the same function as terminal DC+. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 110 FS5 (IP20) 15, space unit = ring-cable lug, ⌀ M8 4 (35.4) FS5 (IP55) 15, space unit = ring-cable lug 15 (98.2) Ring-cable lug 20 (177) Ring-cable lug 20 (177) Ring-cable lug 57 (504.5) DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 111 In order to prevent EMC interference, this twisted screen connection should be as short as possible (recommended value for the twisted cable screen: b ≧ 1/5 a). 15 mm (0.59’’) Figure 72: Screened connection cable in motor circuit DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 112 (PES) with a large area connection. Free or non-shielded connection cables should not be any longer than about 300 mm. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 113 Motor connection (screened cable with metal cable gland) The lower metal section already comes with openings for the cable glands to the power section. Figure 75: Openings for cable glands with IP66 protection DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 114 PE-terminal. 1 2 3 4 5 6 7 8 9 10 11 ⏚ L1/N L2/N ⏚ Figure 76: Grounding the EMC cable gland (IP66) Figure 77: Set-up (example) of the EMC cable gland DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 115 Figure 79: Blanking plate with openings and earthing stud (FS4, FS5) Table 14: Openings (FS4, FS5) Frame size ⌀ mm (in) mm (in) mm (in) mm (in) 40.5 (1.59) 25.5 (1) 40.5 (1.59) 10 (0.35) 50.5 (1.99) 25.5 (1) 50.5 (1.99) 18 (0.71) DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 116: Connection To Control Section

    Table 15: Control signal terminal dimensions 1 Nm (8.85 lb-in) Frame size FS2, …, FS8 0.2 - 2.5 24 - 12 0.31 0.6 x 3.5 DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 117 Closed = RUN operating signal 250 V AC/6 A or 30 V DC/5 A Relay 2, N/O 1) Configurable function: Manual MN04020006Z-EN describes the functions and modes for the configurable control signal terminals. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 118 Figure 82: Simple connection example ￫ Prevent the shielding from unbraiding, i.e. by pushing the separate plastic covering over the end of the screen or by pushing a rubber grommet on the end of the screen. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 119 Prevent the screen from becoming unbraided at the other end of the control cable, e.g. by using a rubber grommet. The screen braid must not make any connection with the protective ground here because this would cause problems with an interference loop. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 120 Control signal terminal 10 as digital input 5 (DI5), switchable between f-Fix1 and f-Fix2. ￫ The setting (digital/analog) for terminals 6 and 10 will be configured automatically based on the function selection with parameter P1-13. Figure 84: Control signal terminals (digital / analog) DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 121 ￫ Control signal terminals 7 and 9 are the common 0 V reference potential for all analog and digital signals. By default, the speed/frequency (AO1) and the output current (AO2) will be displayed. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 122 The relay function can be configured using parameters P2-15 and P2-18. The electrical connection specifications for control signal terminals or relay contacts are: • 250 V AC, maximum 6 A • 30 V DC, maximum 5 A DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 123 Address and read parameters via the RJ45 interface, the drivesConnect parameter configuration program, field buses, and SmartWire-DT • Control level functions are controlled without the power section being powered. • A fieldbus communication is maintained, even if there is no power supply. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 124 CO M RJ45  DC + BR Figure 88: RJ45 interface (example: location on FS2 frame size) ￫ DA1 variable frequency drives have no internal bus termination resistor. – Use EASY-NT-R if necessary. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 125 For the enable signal for operation, you will also need to install an insulated wire jumper from terminal 1 to terminal 12 (STO+) and a link from terminal 13 (STO-) to terminal 9 or 7 (￫ figure 80, page 112). DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 126: Block Diagrams

    ￫ An external 24 V power supply can be connected to control signal terminals 1 (+24 V) and 7 or 9 (0 V). DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 127: Da1

    ② The RFI filter is not contained in the DA1-35-…-B6XC device. ￫ The STO connection must be made by the user. ￫ The VAR screw cannot be disabled with devices in sizes FS4 and FS5. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 128: Da1

    ③ A DC link choke is contained in sizes FS5, FS6, FS7. ￫ The STO connection must be made by the user. ￫ The VAR screw cannot be disabled with devices in sizes FS4, FS5, FS6 and FS7. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 129: Da1-34370

    With an incorrect phase sequence, the error message FAn-F is displayed. ￫ The STO connection must be made by the user. ￫ The VAR screw cannot be disabled with devices in sizes FS8. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 130: Da1

    ① Direct enable of the STO function or relay: Safe Torque Off (STO), SIL 2 (EN 61800-5-2) as in ￫ figure 91, page 124 ② The RFI filter is not contained in the DA1-35-…-B6XC device. ￫ The STO connection must be made by the user. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 131: Insulation Testing

    1000 V. The insulation resistance must be greater than 1 MΩ. ￫ Consider the notes from the motor manufacturer in testing the insulation resistance. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 132: Protection Against Electric Shock

    Table 41.1 or otherwise within 5 seconds – whichever applies – in accordance with IEC/HD 60364-41 (DIN VDE 0100-410; VDE 0100-410):2007-06). DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 133: Operation

    The effective direction of a coupled machine will allow the motor to start.  13 All emergency switching off functions and safety functions (￫ section 2.10, “STO function”, page 68) are in an appropriate condition. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 134: Operational Hazard Warnings

    DANGER  Following a shutdown (fault, mains voltage off), the motor can start automatically (when the supply voltage is switched back on) if the automatic restart function has been enabled (￫ parameters P2-36). DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 135: Commissioning With Control Signal Terminals (Default Settings)

    You can skip this section if you want to set up the parameters directly for optimal operation of the variable frequency drive based on the motor data (rating plate) and the application. The following shows a simplified connecting example of a connection with default settings. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 136 DC link will be used to generate the control voltage and light up the 7-segment LED display (STOP). At this point, the variable frequency drive will be ready for operation (correct operating status) and in Stop mode. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 137 The motor runs down unguided (see ① in figure 94). The acceleration time is set in parameter P1-03. +24 V STOP P1-07 = 50 Hz ① P1-03 Figure 94: Start-Stop command with maximum reference voltage DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 138: Using The Operating Unit

    The display language can be changed with the ▲ and ▼ arrow keys. The selected language setting can then be saved by pressing the OK button. ￫ The START, STOP, UP keys and DOWN must be activated in parameter P1-12 (local process data source). DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 139 • Decrement numeric value or parameter number Notes: 1) P1-12 = 1 (one operating direction) or P1-12= 2 (two operating directions); The operating direction will be reversed when the START button is pressed 2) Only if P1-12 = 2 DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 140: Setting Parameters

    → All parameters will be restored to their default settings. The display will show P-dEF Resetting after an error Press the STOP button to reset after an error message. The display will show StoP DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 141: Error Messages

    2 (DI1) or 3 (DI2) (new start signal). If parameter P2-36 is set from 2 (Auto-1) to 6 (Auto-5), the variable frequency drive tries to restart automatically up to five times. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 142: Error List

    • Check whether the motor is overloaded. Occurs during acceleration/deceleration: • The ramp times are too short and require too much power. If P-03 / P-04 cannot be increased, a larger device may be required. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 143 • Check whether the power supply voltage is too low. • Check all components/devices in the variable frequency drive’s feeder circuit (circuit-breaker, contactor, choke, etc.) to make sure they are connected properly and have the correct contact resistance. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 144 (3 %). • If possible reduce the load. • If the fault persists, please contact your nearest Eaton sales branch. Incoming power phase failure (only for devices with a three-phase power...
  • Page 145 The torque produced before the hoisting gear's mechanical brake is enabled falls below the set threshold. Device output fault OVt-F • Please contact your nearest Eaton sales branch. Internal STO circuit fault Sto-F • Please contact your nearest Eaton sales branch.
  • Page 146 Non-supported function block from function block editor PLC-01 Program from function block editor is too big PLC-02 Division by zero PLC-03 Lower limit is higher than upper limit PLC-04 Overflow table Function block editor PLC-05 DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 147: Specifications

    Fast transient burst (EFT/B, EN 61000-4-4: 2004) ±1, at 5 kHz, control signal terminal ±2, at 5 kHz, motor connection terminals, Single-phase mains connection terminals ±4, at 5 kHz, three-phase mains connection terminals DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 148 TN and TT network with directly earthed neutral point. IT earthing systems with PCM insulation monitoring relays only. Operation on phase-earthed networks is only permissible up to a maximum phase-earth voltage of 300 V AC. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 149 Time before starting 0 - 25, in the event of a stop Motor pick-up control function Brake chopper Braking current during continuous operation 100 (I Maximum braking current 150 for 60 s BRmax DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 150 Digital/analog output (DO/AO) Number 2 (digital/analog) Output voltage V DC V DC 0/-10 - +10 DO current carrying capacity < 20 AO resolution 12 Bit Interface (RJ45) OP bus, Modbus RTU, CANopen, (RS485) DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 151 6 Specifications 6.1 General rating data Specifications Symbol Unit Value STO (Safe Torque Off) Voltage V DC +24 (18 - 30) Current SIL category DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 152: Specific Rated Operational Data

    4 - 32 4 - 32 4 - 32 Maximum leakage current to earth (PE), without 2.49 2.49 2.49 motor Efficiency η 0.94 0.96 0.95 Heat dissipation at I 45.75 103.4 Frame size DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 153: Da1-32

    Maximum leakage current to earth (PE), without motor 1.73 1.73 1.73 0.93 0.93 1.42 Efficiency η 0.95 0.96 0.96 0.96 0.97 0.97 Heat dissipation at I 39.75 61.5 90.2 170.5 170.5 Frame size DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 154 Maximum leakage current to earth (PE), without motor 1.42 1.42 0.28 0.28 1.54 1.54 Efficiency η 0.97 0.97 0.97 0.97 0.97 0.97 (IP55) 0.96 (IP20) Heat dissipation at I 187.5 (IP55) (IP20) Frame size DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 155 4 - 8 4 - 16 4 - 12 Maximum leakage current to earth (PE), without motor 1.54 1.54 2.74 2.74 Efficiency η 0.97 0.98 0.98 0.98 Heat dissipation at I 1100 1425 Frame size DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 156: Da1-34

    Maximum leakage current to earth (PE), 4.65 4.65 4.65 4.65 1.55 1.55 1.55 without motor Efficiency η 0.92 0.95 0.95 0.96 0.96 0.97 0.97 Heat dissipation at I 63.75 76.5 101.2 Frame size DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 157 4 - 16 Maximum leakage current to earth (PE), 2.47 2.47 2.47 2.47 0.49 0.49 2.68 without motor Efficiency η 0.97 0.97 0.97 0.97 0.97 0.97 0.97 Heat dissipation at I 1080 Frame size DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 158 4.75 4.75 – – to earth (PE), without motor Efficiency η 0.98 0.98 0.98 0.98 0.98 0.98 – – Heat dissipation at I 1210 1575 1800 2090 2375 3040 4000 5000 Frame size DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 159: Da1-35

    4 - 24 4 - 24 Maximum leakage current to earth (PE), without motor – – – – – – Efficiency η 0.97 0.97 0.97 0.97 0.97 0.97 Heat dissipation at I 22.5 Frame size DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 160 Factory default setting Settings range Maximum leakage current to earth (PE), without motor – – – – – – Efficiency η 0.97 0.97 0.97 0.97 0.97 0.97 Heat dissipation at I Frame size DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 161 Maximum leakage current to earth (PE), without motor – – – – – – Efficiency η 0.97 0.97 0.97 0.97 0.97 0.97 Heat dissipation at I 1110 1350 1650 2250 2700 3300 Frame size DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 162: Dimensions And Frame Sizes

    (6.81) (4.92) (16.5) (15.75) (0.39) (9.49) (0.2) (0.31) (0.59) (20.3) 18.2 (9.21) (6.89) (19.09) (18.11) (0.51) (10.28) (0.2) (0.31) (0.71) (40.1) 1 in = 1’’ = 25.4 mm, 1 mm = 0.0394 in DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 163: Sizes Fs4 To Fs7 For Ip55

    (7.9) (34.1) (33.1) (0.59) (12.4) (0.79) (0.43) (0.87) (110.23) 1280 1255 (14.2) (7.9) (50.4) (49.5) (0.59) (13.4) (0.79) (0.43) (0.87) (176.37) 1 in = 1’’ = 25.4 mm, 1 mm = 0.0394 in DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 164: Size Fs8 For Ip20

    [kg] (in) (in) (in) (in) (in) (in) (in) (in) (in) (lbs) (18.9) (16.5) (39.2) (37.2) (1.18) (18.9) (0.12) (0.59) (1.38) (286.6) 1 in = 1’’ = 25.4 mm, 1 mm = 0.0394 in DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 165: Sizes Fs2 And Fs3 For Ip66

    (7.4) (6.93) (10.12) (7.87) (0.79) (9.43) (0.14) (0.16) (0.33) (10.6) 266.3 (8.29) (7.78) (12.2) (9.9) (0.98) (10.49) (0.14) (0.16) (0.33) (16.1) 1 in = 1’’ = 25.4 mm, 1 mm = 0.0394 in DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 166: Cable Cross-Sections

    DA1-32030FB-B20C 36.4 DA1-32030FB-B55C 36.4 DA1-32046FB-B20C 55.8 DA1-32046FB-B55C 55.8 DA1-32060FB-B20C 63.9 DA1-32061FB-B55C 70.2 DA1-32072FB-B20C DA1-32072FB-B55C 82.9 DA1-32090FB-B55C 103.6 300MCM DA1-32110FB-B55C 126.7 300MCM DA1-32150FB-B55C 172.7 300MCM DA1-32180FB-B55C 183.3 300MCM DA1-32202FB-B55C 205.7 300MCM DA1-32248FB-B55C 255.5 300MCM DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 167 52.4 DA1-34046FB-B55C 52.4 DA1-34061FB-B20C 66.1 DA1-34061FB-B55C 63.8 DA1-34072FB-B20C 77.3 DA1-34072FB-B55C 76.4 DA1-34090FB-B55C 92.2 300MCM DA1-34110FB-B55C 112.5 300MCM DA1-34150FB-B55C 153.2 300MCM DA1-34180FB-B55C 183.7 300MCM DA1-34202FB-B55C 300MCM DA1-34240FB-B55C 300MCM DA1-34302FB-B55C 300MCM DA1-34370FB-B55C 450MCM DA1-34450FB-B55C 450MCM DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 168 14.4 DA1-35017NB-… 20.6 DA1-35022NB-A20C 26.7 DA1-35022NB-B55C 26.7 DA1-35028NB-B20C DA1-35028NB-B55C DA1-35034NB-B20C 41.2 DA1-35034NB-B55C 41.2 DA1-35041NB-B20C DA1-35043NB-B55C DA1-35054NB-B20C 59.5 DA1-35054NB-B55C 62.2 DA1-35065NB-B20C 70.4 DA1-35065NB-B55C 75.8 DA1-35078NB-B55N 90.9 300MCM DA1-35105NB-B55N 108.2 300MCM DA1-35130NB-B55N 300MCM DA1-35150NB-B55N 300MCM DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 169: Fuses

    6 Specifications 6.5 Fuses 6.5 Fuses The Eaton circuit-breakers and fuses listed below are examples and can be used without additional measures. If you use other circuit-breakers and/or fuses, make sure to take their protection characteristics and operational voltages into account. When using other circuit-breakers, it may be necessary to use fuses as well, depending on the circuit-breaker’s model,...
  • Page 170 183.3 – NZMC3-S250 250NHG1B-400 LPJ-250SP DA1-32202FB-B55C 205.7 – NZMC3-S250 250NHG1B-400 LPJ-300SP DA1-32248FB-B55C 255.5 – NZMC3-S400 315NHG2B-400 LPJ-350SP Note: The numbers ①, ②, ③, ④, ⑤, ⑥ refer to the graphics in table 29. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 171 315NHG2B-400 LPJ-350SP DA1-34302FB-B55C – NZMC3-S400 315NHG2B-400 LPJ-400SP DA1-34370FB-B55C – NZMC3-S500 400NHG2B-400 LPJ-500SP DA1-34450FB-B55C – NZMC3-S500 500NHG3B-400 LPJ-600SP Note: The numbers ①, ②, ③, ④, ⑤, ⑥ refer to the graphics in table 29. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 172 LPJ-125SP DA1-35105NB-B55N 108.2 NZMC2-S125 125NHG000B 125NHG000B-690 LPJ-150SP DA1-35130NB-B55N NZMC2-S160 160NHG000B 160NHG000B-690 LPJ-175SP DA1-35150NB-B55N NZMC2-S200 200NHG1B 200NHG1B-690 LPJ-200SP Note: The numbers ①, ②, ③, ④, ⑤, ⑥ refer to the graphics in table 29. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 173: Mains Contactors

    Mains voltage (50/60 Hz) U 200 (-10%) - 240 (+10 %) V 230 V AC, single-phase / U 230 V AC, 3-phase DA1-124D3… DILEM-…+P1DILEM DILEM-…+P1DILEM DA1-127D0… 15.2 DILEM-…+P1DILEM DILEM-…+P1DILEM DA1-12011… 19.5 10.5 DILEM-…+P1DILEM DILEM-…+P1DILEM DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 174 DILM50 DILM50 DA1-32072FB-B20C DILM65 DILM50 DA1-32072FB-B55C 82.9 DILM65 DILM65 DA1-32090FB-B55C 103.6 DILM95 DILM80 DA1-32110FB-B55C 126.7 DILM115 DILM95 DA1-32150FB-B55C 172.7 DILM150 DILM150 DA1-32180FB-B55C 183.3 DILM170 DILM150 DA1-32202FB-B55C 205.7 DILM185A DILM170 DA1-32248FB-B55C 255.5 DILM185A DILM185A DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 175 DILM65 DILM50 DA1-34090FB-B55C 92.2 DILM80 DILM65 DA1-34110FB-B55C 112.5 DILM95 DILM95 DA1-34150FB-B55C 153.2 DILM150 DILM115 DA1-34180FB-B55C 183.7 DILM170 DILM150 DA1-34202FB-B55C DILM185A DILM170 DA1-34240FB-B55C DILM185A DILM185A DA1-34302FB-B55C DILM225A DILM185A DA1-34370FB-B55C DILM300A DILM250 DA1-34450FB-B55C DILM400 DILM400 DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 176 DILM50 DA1-35078NB-B55N 90.9 DILM80 DILM65 DA1-35105NB-B55N 108.2 DILM95 DILM80 DA1-35130NB-B55N DILM150 DILM150 DA1-35150NB-B55N DILM170 DILM150 ￫ Specifications on the mains contactors can be found in the main catalog HPL, “Contactors DILEM and DILM”. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 177: Mains Chokes

    Voltage class: 230 V Mains voltage (50/60 Hz) U 200 (-10%) - 240 (+10 %) V 230 V AC, single-phase / U 230 V AC, 3-phase DA1-124D3FB-… DX-LN1-013 DA1-127D0FB-… 15.2 DX-LN1-018 DA1-12011FB-… 19.5 DX-LN1-024 DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 178 DX-LN3-060 DA1-32046FB-B55C 55.8 DX-LN3-060 DA1-32060FB-B20C 63.9 DX-LN3-080 DA1-32061FB-B55C 70.2 DX-LN3-080 DA1-32072FB-B20C DX-LN3-080 DA1-32072FB-B55C 82.9 DX-LN3-100 DA1-32090FB-B55C 103.6 DX-LN3-120 DA1-32110FB-B55C 126.7 DX-LN3-160 DA1-32150FB-B55C 172.7 DX-LN3-200 DA1-32180FB-B55C 183.3 DX-LN3-200 DA1-32202FB-B55C 205.7 DX-LN3-250 DA1-32248FB-B55C 255.5 DX-LN3-300 DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 179 66.1 DX-LN3-080 DA1-34061FB-B55C 63.8 DX-LN3-080 DA1-34072FB-B20C 77.3 DX-LN3-080 DA1-34072FB-B55C 76.4 DX-LN3-080 DA1-34090FB-B55C 92.2 DX-LN3-100 DA1-34110FB-B55C 112.5 DX-LN3-120 DA1-34150FB-B55C 153.2 DX-LN3-160 DA1-34180FB-B55C 183.7 DX-LN3-200 DA1-34202FB-B55C DX-LN3-250 DA1-34240FB-B55C DX-LN3-300 DA1-34302FB-B55C DX-LN3-303 DA1-34370FB-B55C DX-LN3-370 DA1-34450FB-B55C DX-LN3-450 DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 180 DX-LN3-120 DA1-35130NB-B55N DX-LN3-200 DA1-35150NB-B55N DX-LN3-200 ￫ Please inquire about mains chokes for mains voltages > 500 V. For more information and technical data on DX-LN… mains chokes, please refer to instruction leaflet IL00906003Z. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 181: Radio Interference Suppression Filter

    The maximum motor cable lengths for the C1, C2, and C3 interference categories listed below are standardized recommended values. They apply to the adjustable switching frequencies (f ) of 4 to 16 kHz (parameter P2-24) in the corresponding ratings. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 182 Device type Frame size Input Radio interference Rated Leakage current filter operational current current (IEC38 +10 %) Type DA1-124D3… DX-EMC12-014-FS2 DA1-127D0… 15.2 DX-EMC12-014-FS2 DA1-12011… 19.5 DX-EMC12-025-FS2 ￫ DX-EMC…-FS2: Base-mounted filter for frame size FS2 DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 183 DX-EMC34-042 DX-EMC34-042-L DA1-32046FB-B20C 55.8 DX-EMC34-075 DX-EMC34-075-L DA1-32046FB-B55C 55.8 DX-EMC34-075 DX-EMC34-075-L DA1-32060FB-B20C 63.9 DX-EMC34-075 DX-EMC34-075-L DA1-32061FB-B55C 70.2 DX-EMC34-075 DX-EMC34-075-L DA1-32072FB-B20C DX-EMC34-075 DX-EMC34-075-L DA1-32072FB-B55C 82.9 DX-EMC34-100 DX-EMC34-100-L DA1-32090FB-B55C 103.6 DX-EMC34-130 DX-EMC34-130-L DA1-32110FB-B55C 126.7 DX-EMC34-130 DX-EMC34-130-L DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 184 (IEC38 +10 %) Type DA1-32150FB-B55C 172.7 DX-EMC34-180 DX-EMC34-180-L DA1-32180FB-B55C 183.3 DX-EMC34-250 DX-EMC34-250-L DA1-32202FB-B55C 205.7 DX-EMC34-250 DX-EMC34-250-L DA1-32248FB-B55C 255.5 DX-EMC34-400 DX-EMC34-400-L ￫ DX-EMC…-FS: DX-EMC…-FS: Base-mounted filter for the specified frame size DX-EMC…-L: Low leakage current DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 185 37.2 DX-EMC34-042 DX-EMC34-042-L DA1-34030FB-B55C 37.2 DX-EMC34-042 DX-EMC34-042-L DA1-34039FB-B20C DX-EMC34-055 DX-EMC34-055-L DA1-34039FB-B55C DX-EMC34-055 DX-EMC34-055-L DA1-34046FB-B20C 52.4 DX-EMC34-055 DX-EMC34-055-L DA1-34046FB-B55C 52.4 DX-EMC34-055 DX-EMC34-055-L DA1-34061FB-B20C 66.1 DX-EMC34-075 DX-EMC34-075-L DA1-34061FB-B55C 63.8 DX-EMC34-075 DX-EMC34-075-L DA1-34072FB-B20C 77.3 DX-EMC34-100 DX-EMC34-100-L DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 186 DX-EMC34-180-L DA1-34180FB-B55C 183.7 DX-EMC34-250 DX-EMC34-250-L DA1-34202FB-B55C DX-EMC34-250 DX-EMC34-250-L DA1-34240FB-B55C DX-EMC34-400 DX-EMC34-400-L DA1-34302FB-B55C DX-EMC34-400 DX-EMC34-400-L DA1-34370FB-B55C DX-EMC34-400 DX-EMC34-400-L DA1-34450FB-B55C DX-EMC34-750 DX-EMC34-750-L ￫ DX-EMC…-FS: Base-mounted filter for the specified frame size DX-EMC…-L: Low leakage current DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 187: Braking Resistors

    (centrifugal pumps, fans). • High duty: High load with long braking duration and high duty factor (at least 30 %, e.g., for elevators, downhill conveyors, winders, centrifuges, flywheel motors, and large fans. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 188 (heat sink overtemperature, display: O- t). ￫ For more information and technical data on the DX-BR… braking resistors listed here, please refer to the corresponding instruction leaflet for the individual designs: IL04012024Z, IL04011ZU, IL04014ZU, IL04015ZU and IL04021ZU. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 189 6 Specifications 6.9 Braking resistors DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 190 6 Specifications 6.9 Braking resistors DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 191 6 Specifications 6.9 Braking resistors DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 192 6 Specifications 6.9 Braking resistors DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 193: Motor Chokes

    DX-LM3-050 DA1-32061… DA1-34061… DA1-35054… DX-LM3-063 DA1-32072… DA1-34072… DA1-35065…. DX-LM3-080 DA1-35078… DX-LM3-080 DA1-32090… DA1-34090… DX-LM3-100 DA1-32110… DA1-34110… DA1-35105… DX-LM3-150 DA1-32150… DA1-34150… DA1-35130… DX-LM3-150 DA1-35150… DX-LM3-150 DA1-32180… DA1-34180… DX-LM3-180 DA1-32202… DA1-34202… DX-LM3-220 DA1-32248… DA1-34240… DX-LM3-260 DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 194 4) Above 40 °C, with a derating of 1.5 % on rated operational current I of DA1 and DX-LM3… For more information and technical data on DX-LM3… motor chokes, please refer to instruction leaflet IL00906003Z. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 195: Sine Filters

    For the DA1 variable frequency drive, the set value with the double-modulation procedure is the double value of the effective value in the sine filter (1 ≙ 8 kHz → 4 kHz; 2 ≙ 12 kHz → 6 kHz). DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 196 ) of up to 500 V AC 3) DA1-12011… and DA1-32011… for load currents (rated motor current) of up to 10 A For more information and technical data on DX-SIN3… sine filters, please refer to instruction leaflet IL00906001Z. DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 197: All-Pole Sine Filter

    For the DA1 variable frequency drive, the set value with the double-modulation procedure is the double value of the effective value in the sine filter (1 ≙ 8 kHz → 4 kHz; 2 ≙ 12 kHz → 6 kHz). DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 198 400 V DA1-342D2… DX-SIN3-005-A DA1-344D1… DX-SIN3-005-A DA1-345D8… DX-SIN3-013-A DA1-349D5… DX-SIN3-013-A DA1-34014… DX-SIN3-024-A DA1-34018… DX-SIN3-024-A DA1-34024… DX-SIN3-024-A DA1-34030… DX-SIN3-046-A DA1-34039… DX-SIN3-046-A DA1-34046… DX-SIN3-046-A DA1-34061… DX-SIN3-062-A DA1-34072… DX-SIN3-075-A DA1-34090… DX-SIN3-150-A DA1-34110… DX-SIN3-150-A DA1-34150… DX-SIN3-150-A DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 199: Accessories

    Can be used to route and secure cables in the connection area drivesConnect PC parameter configuration software for variable frequency MN040003 drives, with integrated oscilloscope function, drive control function, and function block creation for DA1 DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 200 7 Accessories 7.1 List of accessories DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

  • Page 201: Alphabetical Index

    ... 112, 113, 121 Cooling measures ......81 DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 202 ......68 STO terminals ......114 DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...
  • Page 203 ....... . . 43 DA1 Variable Frequency Drives 08/18 MN04020005Z-EN www.eaton.com...

Table of Contents