Eaton PowerXL DG1 Installation Manual
Variable frequency drive
Hide thumbs
Also See for PowerXL DG1:
- Communications manual (195 pages) ,
- Instruction leaflet (34 pages) ,
- Installation manual (24 pages)
Related Manuals for Eaton PowerXL DG1
Summary of Contents for Eaton PowerXL DG1
- Page 1 Effective February 2018 PowerXL Series VFD Supersedes September 2016 Installation manual...
- Page 2 The information contained in this manual is subject to change without notice. Cover Photo: Eaton PowerXL Series Drive POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
- Page 3 PowerXL Series VFD Support services Support services The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our products. We are dedicated to providing fast, friendly, and accurate assistance. That is why we offer you so many ways to get the support you need.
-
Page 4: Table Of Contents
FR6 wiring ............37 POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... - Page 5 CE declaration of conformance .........105 POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
- Page 6 Figure 48. FR4 Dimension drawing flange mount ......86 POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
- Page 7 Table 38. I/O specifications ..........45 POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
- Page 8 Table 86. Required grounding wire torque (575 V) ......100 viii POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
-
Page 9: Before Commencing The Installation
Measures should be taken to ensure the proper restart • of programs interrupted after a voltage dip or failure. This should not cause dangerous operating states even for a short time. If necessary, emergency-stop devices should be implemented POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 10: Definitions And Symbols
Be sure equipment is properly earthed • if the motor is not running. Contact with this voltage is extremely dangerous and may cause death or Wear safety glasses whenever working on electronic • severe injury. controllers or rotating machinery POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... - Page 11 Confirm that the capacitors have fully discharged by mitigation measures may be required. measuring their voltage using a multimeter set to measure the DC voltage Failure to follow these precautions may cause death or severe injury. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
- Page 12 10 mm Drive requires that only copper conductor should be used. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
-
Page 13: Motor And Equipment Safety
Failure to follow these instructions can result in injury connected to the drive output or the motor terminals to and/or equipment damage. prevent drive malfunction and potential damage. For more technical information, contact the factory or your local sales representative. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com xiii... - Page 14 à fréquence variable d’automatisation. Le déverrouillage des dispositifs d’arrêt réalisées à l’aide du logiciel d’exploitation sont autorisées d’urgence ne doit pas entraîner un redémarrage POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
- Page 15 à modérées et d’importants dégâts matériels. La situation décrite dans la MISE EN GARDE peut, si elle n’est pas évitée, entraîner des conséquences graves. Des mesures de sécurité importantes sont décrites dans les MISES EN GARDE (ainsi que dans les AVERTISSEMENTS). POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
- Page 16 électrique, les pièces porteuses de courant et les autres composants du contrôleur doivent être examinés et remplacés s’ils sont endommagés. Si l’élément de courant d’un relais de surcharge a grillé, le relais de surcharge doit être intégralement remplacé. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
- Page 17 à la terre de l’équipement doit être d’au moins 10 mm Cu. Seul un conducteur en cuivre doit être utilisé avec cet entraînement. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com xvii...
- Page 18 S’assurer que les bornes de sortie de l’entraînement l’entraînement peut ne pas être conforme aux (U, V, W) ne sont pas connectées à l’alimentation secteur, ce normes de compatibilité électromagnétique. qui pourrait causer de graves dommages à l’entraînement. xviii POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
- Page 19 Pour plus d’informations techniques, contacter l’usine ou le des E/S de l’entraînement. Le nombre de cycles de charge représentant commercial local. maximum permis des condensateurs CC (c’est-à-dire les mises sous tension par application de puissance) est de cinq en dix minutes. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
- Page 20 PowerXL Series VFD POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
-
Page 21: Chapter 1-Powerxl Series Overview
High overload current (150%) the mounting points of the PowerXL VFD on the wall Low overload current (110%) or in a cabinet. Variable Frequency Drive Real Time Clock POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 22: Rating Label
NAED Code Date Code Date Code Figure 3. Rating label—DH1 Figure 5. Carton label—DH1 Contains SN, PN, Type, Date Contains Contains SN, EAN Code PN, Type, Date Contains EAN Code Date Code Date Code POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 23: Catalog Number System
310 = 310 A, 250 hp, 160 kW IP00 FR7 and FR8 is not available for 230 V input product or with the PowerXL DH1 product. IP20 FR0 will be available in June 2018 for the PowerXL DH1 product. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 24: Power Ratings And Product Selection
DG1-32011FB-C21C DH1-32012DN-C21C – 12.5 17.5 DG1-32012FB-C21C DH1-32017DN-C21C 17.5 DG1-32017FB-C21C DH1-32025DN-C21C DG1-32025FB-C21C DH1-32031DN-C21C DG1-32031FB-C21C DH1-32048DN-C21C DG1-32048FB-C21C DH1-32061DN-C21C 18.5 DG1-32061FN-C21C DH1-32075DN-C21C 18.5 DG1-32075FN-C21C DH1-32088DN-C21C DG1-32088FN-C21C DH1-32114DN-C21C DG1-32114FN-C21C DH1-32143DN-C21C DG1-32143FN-C21C DH1-32170DN-C21C DG1-32170FN-C21C DH1-32211DN-C21C DG1-32211FN-C21C DH1-32261DN-C21C DG1-32248FN-C21C DH1-32312DN-C21C POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 25: Table 4. Type 12/Ip54
480 V, 50 Hz 480 V, 60 Hz Current size kW rating kW rating Catalog number Catalog number 0.75 DG1-342D2EB-C20C DH1-343D3EB-C20C DG1-343D3EB-C20C DH1-344D3EB-C20C DG1-344D3EB-C20C DH1-345D6EB-C20C DG1-345D6EB-C20C DH1-347D6EB-C20C IP20 FR0 will be available in June 2018. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 26: Table 6. Type 1/Ip21
DH1-349D0DN-C54C – DG1-349D0FB-C54C DH1-34012DN-C54C DG1-34012FB-C54C DH1-34016DN-C54C DG1-34016FB-C54C DH1-34023DN-C54C DG1-34023FB-C54C DH1-34031DN-C54C 18.5 DG1-34031FB-C54C DH1-34038DN-C54C 18.5 DG1-34038FB-C54C DH1-34046DN-C54C DG1-34046FB-C54C DH1-34061DN-C54C DG1-34061FN-C54C DH1-34072DN-C54C DG1-34072FN-C54C DH1-34087DN-C54C DG1-34087FN-C54C DH1-34105DN-C54C DG1-34105FN-C54C DH1-34140DN-C54C DG1-34140FN-C54C DH1-34170DN-C54C DG1-34170FN-C54C DH1-34205DN-C54C DG1-34205FN-C54C DH1-34261DN-C54C DG1-34245FN-C54C DH1-34310DN-C54C POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 27: Table 8. Type 1/Ip21
DG1-357D5FB-C54C DH1-35010DN-C54C 13.5 DG1-35010FB-C54C DH1-35013DN-C54C 13.5 DG1-35013FB-C54C DH1-35018DN-C54C DG1-35018FB-C54C DH1-35022DN-C54C 18.5 DG1-35022FB-C54C DH1-35027DN-C54C 18.5 DG1-35027FB-C54C DH1-35034DN-C54C DG1-35034FB-C54C DH1-35041DN-C54C DG1-35041FN-C54C DH1-35052DN-C54C DG1-35052FN-C54C DH1-35062DN-C54C DG1-35062FN-C54C DH1-35080DN-C54C DG1-35080FN-C54C DH1-35100DN-C54C DG1-35100FN-C54C DH1-35125DN-C54C DG1-35125FN-C54C DH1-35144DN-C54C DG1-35144FN-C54C DH1-35208DN-C54C DG1-35208FN-C54C DH1-35250DN-C54C POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 28: Dg1 Replacement Parts
DXG-SPR-FR1MCC DXG-SPR-FR1MCC Outer housing DXG-SPR-FR1OH DXG-SPR-FR1OH DXG-SPR-5FR1OH UL conduit plate DXG-SPR-FR1CPUL DXG-SPR-FR1CPUL DXG-SPR-FR1CPUL IEC conduit plate DXG-SPR-FR1CPIEC DXG-SPR-FR1CPIEC DXG-SPR-FR1CPIEC Type 12 grommet DXG-SPR-FR1GRN12 DXG-SPR-FR1GRN12 DXG-SPR-FR1GRN12 Terminal block DXG-SPR-2FR1TB DXG-SPR-FR1TB DXG-SPR-FR1TB Factory recommended spare parts. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 29: Table 12. Frame 2
DXG-SPR-FR3MCC DXG-SPR-FR3MCC Outer housing DXG-SPR-FR3OH DXG-SPR-FR3OH DXG-SPR-FR3OH UL conduit plate DXG-SPR-FR3CPUL DXG-SPR-FR3CPUL DXG-SPR-FR3CPUL IEC conduit plate DXG-SPR-FR3CPIEC DXG-SPR-FR3CPIEC DXG-SPR-FR3CPIEC Type 12 grommet DXG-SPR-FR3GRN12 DXG-SPR-FR3GRN12 DXG-SPR-FR3GRN12 Terminal block DXG-SPR-FR3TB DXG-SPR-FR3TB DXG-SPR-FR3TB Factory recommended spare parts. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 30: Table 14. Frame 4
DXG-SPR-FR4MCC DXG-SPR-FR4MCC Outer housing DXG-SPR-FR4OH DXG-SPR-FR4OH DXG-SPR-5FR4OH UL conduit plate DXG-SPR-FR4CPUL DXG-SPR-FR4CPUL DXG-SPR-FR4CPUL IEC conduit plate DXG-SPR-FR4CPIEC DXG-SPR-FR4CPIEC DXG-SPR-FR4CPIEC Type 12 grommet DXG-SPR-FR4GRN12 DXG-SPR-FR4GRN12 DXG-SPR-FR4GRN12 Terminal block DXG-SPR-FR4TB DXG-SPR-FR4TB DXG-SPR-FR4TB Factory recommended spare parts. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 31: Table 15. Frame 5
UL conduit plate DXG-SPR-FR5CPUL DXG-SPR-FR5CPUL DXG-SPR-FR5CPUL IEC conduit plate DXG-SPR-FR5IECCP DXG-SPR-FR5IECCP DXG-SPR-FR5IECCP Type 12 grommet DXG-SPR-FR5GRN12 DXG-SPR-FR5GRN12 DXG-SPR-FR5GRN12 Terminal block (1-pole) DXG-SPR-FR5TB1P DXG-SPR-FR5TB1P DXG-SPR-FR5TB1P Terminal block (3-pole) DXG-SPR-FR5TB3P DXG-SPR-FR5TB3P DXG-SPR-FR5TB3P Factory recommended spare parts. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 32: Table 16. Frame 6
Outer housing DXG-SPR-FR6OH DXG-SPR-FR6OH DXG-SPR-FR6OH UL conduit plate DXG-SPR-FR6CPUL DXG-SPR-FR6CPUL DXG-SPR-FR6CPUL IEC conduit plate DXG-SPR-FR6CPIEC DXG-SPR-FR6CPIEC DXG-SPR-FR6CPIEC Type 12 grommet DXG-SPR-FR6GRN12 DXG-SPR-FR6GRN12 DXG-SPR-FR6GRN12 Terminal block (1-pole) DXG-SPR-FR6TB1P DXG-SPR-FR6TB1P DXG-SPR-FR6TB1P Terminal block (3-pole) DXG-SPR-FR6TB3P DXG-SPR-FR6TB3P DXG-SPR-FR6TB3P POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 33: Dh1 Replacement Parts
DXH-SPR-CTRLBOARD DXH-SPR-CTRLBOARD DXH-SPR-CTRLBOARD Software kit (software, cable, manual) DXH-ACC-SOFTWARE DXH-ACC-SOFTWARE DXH-ACC-SOFTWARE Type 1/IP21 standard cover Type 1/IP21 DXH-SPR-FR3CVR DXH-SPR-FR3CVR DXH-SPR-FR3CVR EMI board DXH-SPR-2FR3EB DXH-SPR-4FR3EB DXG-SPR-5FR3EB Drive board DXH-SPR-2FR3DB DXH-SPR-4FR3DB DXG-SPR-5FR3DB Main power board DXG-SPR-2FR3MPB DXG-SPR-4FR3MPB DXG-SPR-5FR3MPB POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 34: Table 20. Frame 4
DXH-SPR-CTRLBOARD DXH-SPR-CTRLBOARD DXH-SPR-CTRLBOARD Software kit (software, cable, manual) DXH-ACC-SOFTWARE DXH-ACC-SOFTWARE DXH-ACC-SOFTWARE Type 1/IP21 standard cover Type 1/IP21 DXH-SPR-FR6CVR DXH-SPR-FR6CVR DXH-SPR-FR6CVR EMI board DXG-SPR-FR6EB DXG-SPR-FR6EB DXG-SPR-FR6EB Main power board DXG-SPR-2FR6MPB DXG-SPR-4FR6MPB DXG-SPR-5FR6MPB Softstart board DXG-SPR-2FR6SB DXG-SPR-4FR6SB DXG-SPR-5FR6SB POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 35: Chapter 2-Engineering Considerations
Motor protection; thermistor (can be connected to drive directly) Cable lengths, motor cables, shielding (EMC) Motor and application, parallel operation of multiple motors on a VFD, bypass circuit, DC braking PE L1 L2 L3 PE U POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 36: Electrical Power Network
AC choke is recommended. Good grounding measures are a prerequisite for the effective insert of further measures such as shielding of filters. Without respective grounding measures, further steps are superfluous. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 37: Total Harmonic Distortion (Thd)
On a variable frequency drive, the total harmonic distortion is around 28–36%. To assist in the calculation of system harmonics, a Harmonic Estimation Calculator Tool is available at www.eaton.com/drives. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 38: Chapter 3-Product Overview
AC network into a DC voltage. This DC voltage is used to generate a three-phase AC voltage with adjustable frequency and assigned amplitude values for the variable speed control of three-phase asynchronous motors. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 39: Figure 10. Block Diagram, Elements Of Powerxl Frequency Inverters
D_1-34: 0.75 kW to 132 kW (400 V, 50 Hz) or 1 hp to 200 hp (460 V, 60 Hz) D_1-35: 1.5 kW to 132 kW (600 V, 50 Hz) or 2 hp to 200 hp (600 V, 60 Hz) DC link—chokes, to minimize current harmonics POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 40: Selection Criteria
The parallel connection of multiple motors in the output of the frequency inverter is only permitted with V/Hz characteristic curve control. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 41: Maintenance And Inspection
Storage temperature: –40 °F to 158 °F (–40 °C to 70 °C) • Relative average air humidity: <95%, noncondensing • (EN 50178) To prevent damage to the DC link capacitors, storage • times longer than 12 months are not recommended POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 42: Chapter 4-Safety And Switching
(R CD, type B) Frequency inverters work internally with rectified AC currents. If an error occurs, the DC currents can block a type A RCD circuit breaker from triggering and therefore disable the protective functionality. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 43: Leakage Current
CAUTION As shown in Table 16 below, the following leakage currents were detected. These values were obtained under normal operating conditions with no outside influences. Actual values will differ depending on the conditions previously explained. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 44: Emc Measures
Category C3: with internal filter maximum of 50 m motor cable length FR0: This is obtained with no ferrite core and metal plate 575 V Series: Category C3: with internal filter maximum of 10 m motor cable length POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 45: Chapter 5-Motor And Application
Ensure that the motor is not over-dimensioned. If a motor • in speed control mode is under-dimensioned, the motor rating must only be one rating level lower POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 46: Parallel Connection Of Several Motors To One Frequency Inverter
50 Hz. The use of a motor protective circuit breaker at the The heat class of the motor must be at least F in frequency inverter’s output can lead to nuisance tripping. 87 Hz operation. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 47: Figure 17. V/Hz Characteristic Curve
Motor frequency 50 Hz 50 Hz 87 Hz otes: Star connection: 400 V, 50 Hz. Delta connection: 230 V, 50 Hz. Delta connection: 400 V, 87 Hz. Note the permitted limit values of the motor. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 48: Bypass Operation
EX areas I > I > I > L1 L2 L3 U V W Table 28. Bypass motor control Item No. Description Input/bypass contactor Output contactor POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 49: Chapter 6-Installation Requirements
10 mm2 Cu. 5. Using fasteners appropriate to your drive and mounting surface, securely attached the drive to the mounting surface using all four screws or bolts Mounting dimensions Refer to Appendix C for drive dimensions. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 50: Figure 19. Mounting Space
The above guidelines apply unless testing has been completed to validate a design outside of these recommendations. Minimum clearances A and B for drives with Type 12 (IP54) enclosure is 0 mm (in). POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 51: Dimensions
11.10 8.66 8.66 0.35 154.32 (70.0) (340.7) (888.5) (753.0) (707.0) (288.0) (282.0) (220.0) (220.0) (9.0) 14.61 40.75 33.27 31.38 19.13 18.90 15.75 15.75 0.35 246.91 (112) (371) (1035) (845) (797) (486) (480) (400) (400) POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 52: Standard Drive Mounting
Screw: 2-M4*8 flat can be mounted vertically or horizontally according Screw: 2-M4*15 to customer’s needs. Output cable Magnetic ring Cable tie Input power wires Screw: 4-M5*15 Input grounding wire Nut: 4-M5 Vertical Mounting Horizontal Mounting POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... - Page 53 Screw: Four M5x15 or 3/16 inch Screw: Four M5x15 Nut: Four M5 or 3/16 inch or 3/16 inch Nut: Four M5 or 3/16 inch POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
- Page 54 (refer to the drive mounting template printed on the outside carton). Screw: Four M6x15 or 1/4 inch Nut: Four M6 or 1/4 inch Screw: Four M8x15 or 3/8 inch Nut: Four M8 or 3/8 inch POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
- Page 55 Nut: Four M8 or 3/8 inch Step 2: Remove the four screws (used to fix the drive to the pallet) with an M8 or 3/8 inch wrench. Step 3: Use a hook to lift the drive. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
- Page 56 The TLK series lug from KST for connecting is recommended, but other types can be used. The rated lug hole should be 1/2 inch or 13 mm to support the FR6 stud. Step 3: Use a hook to lift the drive. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
-
Page 57: Fr6 Wiring
Step 3: Connect the power wire to the FR6 terminal block, lock the wire by a nut. Depending on the current level, one or two power wires can be connected to each pole of the terminal block. Connection with two power wires POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 58: Power Wiring Selection
480 (54.2) 35 (4.0) 4.5 (0.5) otes: Strip the motor and power cables as shown in Figure 23. Both UL and IEC tools may be used. Applies to strained wire, solid wire, or ferrule installations. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 59: Table 32. Spacing Between Parallel Motor Cables
Table 34. Maximum motor power cable lengths 575 V Frame size Maximum cable length 12.2 m (40 ft) ote: To achieve the maximum cable length, VFD shielded cable is required on motor side with proper grounding and cable layout. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 60: Cable Routing
Avoid running motor cables alongside or parallel to any other wiring. If it is necessary to run motor cables with other wiring, then maintain spacing between motor cables and other wiring in accordance with Table 26. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... - Page 61 To meet the UL requirements, if conduit is being used for wiring, the enclosure openings provided for conduit connections in the field shall be closed by UL listed conduit fittings with the same type rating (Type 1/ Type 12) as the enclosure. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
-
Page 62: Rubber Grommet Installation Instructions
Step 6: Fasten the rubber grommet and cable with a D2 (Grommet) self-locking cable tie. Step 3: Cut the rubber grommet at the selected diameter. ≤ ≤ D1 + 2 mm Self-Locking Cable Ties Step 4: Run the cable through the rubber grommet. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 63: Figure 24. Ground Wiring
For ease of access, the board terminals blocks can be Improper grounding could result in damage to the motor unplugged for wiring. and/or drive and could void warranty. 8. Wire control to the control board ote: Drive default is programmed for external interlock. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 64: Table 37. I/O Connection
AI1—to ground (as shown by dashed line). If using +10 V for AI1 or AI2, terminals 3, 5, and 6 need to be jumpered together. AI1+ and AI2+ use a 10k pot for 0–10 V. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 65: Figure 25. Terminal Block Layout
Programmable relay outputs: 2 x form c (relay 1 and relay 2) and 1 x form a (relay 3), relay 3 can be used as thermistor output Switching capacity: 24 Vdc/6 A, 48 Vdc/2 A, 240 Vac/6 A, 125 Vdc/0.4 A POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 66: Figure 26. Basic Internal Control Wiring Diagram
DC BUS IGBT STO+ STO- +10V AI1+ AI1- 50Ω RS485 AI2+ AI2- 24Vi DIN1 DIN5 DIN2 DIN6 DIN3 DIN7 DIN4 DIN8 OCTO 24Vo R3NO R1NC 24Vo R1CM R1NO AO1+ R3CM AO2+ R2NC R2CM R2NO POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 67: Control Board
Control wiring shall be shielded twisted pairs to meet EMC Wiring or ferrule size: 28~12 (Sol) AWG, 30~12 (Str) AWG, • • levels required by IEC/EN 61800-3 (2004) + A1 (2012) or 0.2~2.5 mm POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 68: Safe Torque Off (Sto)
60 m (200 ft) between multiple drives • Grounding Grounds between the drive and the activation switch should be connected to the drive end. Grounds between two drives should only be grounded to a signal drive. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 69: Connection To Power Section
After having performed the change write “EMC level modified” on the sticker included in the PowerXL Series delivery (see Figure 33) and note the date. Unless already done, attach the sticker close to the name plate of the AC drive. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 70: Product Modified Sticker
Measure the insulation resistance of each motor • winding. The measurement voltage must equal at least the motor nominal voltage but not exceed 1000 V The insulation resistance must be >1M ohm • POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 71: Chapter 7-Emc Installation
Mounting plates and cabinet doors should make good contact and be connected with short HF-braided cables. It is recommended to avoid using painted surfaces (anodized, chromized). An overview of all EMC measures is provided in the figure on Page 50. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 72: Installation Requirements
(PES). Large-area cable shield contacts with motor. Large- Magnetic ring area earth connection of all metallic parts. Cable tie Input power wires Input grounding wire POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 73: International Emc Protection Cable Requirements
EMC protection to EMC level C4. See the following page for the procedure. 360° earthing of the shield with cable glands in motor end needed for EMC Level C2. See the following page for the procedure. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 74: Installation In Corner-Grounded Network And It System
Remove the main cover of the AC drive and remove the EMC/MOV screws depending on frame size (see Figure 36–Figure 39). Once the screw is removed, it can be reconnected to re-engage the EMC protection. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 75: Figure 38. Locations Of Emc And Mov Screws For Frame 2 And Frame 4
Chapter 7—EMC installation Figure 38. Locations of EMC and MOV Screws for Frame 2 and Frame 4 Figure 39. Locations of the EMC Screws in Frame 5 and Frame 6 POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 76: Appendix A-Technical Data And Specifications
Flowing mixed gas corrosion test, Method 1 (H2S [hydrogen sulfide] and SO2 [sulfur dioxide]) • Mechanical particles Designed according to: IEC 60721-3-3, unit in operation, class 3C2 IEC 60721-3-3, unit in operation, class 3S2 POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... - Page 77 Approvals CE, UL and cUL, EAC, RCM (C-Tick), RoHS (see nameplate for more detailed approvals) Fieldbus connections Onboard DG1: EtherNet/IP, Modbus ® TCP, Modbus RTU, BACnet Onboard DH1: Modbus TCP, BACnet/IP, Modbus RTU, BACnet POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
- Page 78 FR2 = 97.9% FR3 = 97.7% FR4 = 98.0% FR5 = 98.2% FR6 = 97.9% 600 V: FR1 = 98.1% FR2 = 98.2% FR3 = 97.7% FR4 = 98.3% FR5 = 98.6% FR6 = 98.5% POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
-
Page 79: Appendix B-Installation Guidelines
Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL508C Table 6.4 If power cubes or bypass are used, a UL listed Class RK5, J, T, or equivalent fuse is recommended POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 80: Table 44. International Cable And Fuse Sizes-208 Vac To 240 Vac Ratings
Earthing conductor size is determined by the cross–sectional area of phase conductors according to IEC/EN61800–5–1:2007 Table 5. So if phase conductor size is changed, earthing conductor size should also be changed accordingly If power cubes or bypass are used, a Class gG/gL fuse is recommended POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 81: Table 45. North America Cable And Fuse Sizes-440 Vac To 500 Vac Ratings
Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL508C Table 6.4 If power cubes or bypass are used, a UL listed Class RK5, J, T, or equivalent fuse is recommended POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 82: Table 46. International Cable And Fuse Sizes-380 Vac To 440 Vac Ratings
Earthing conductor size is determined by the cross–sectional area of phase conductors according to IEC/EN61800–5–1:2007 Table 5. So if phase conductor size is changed, earthing conductor size should also be changed accordingly If power cubes or bypass are used, a Class gG/gL fuse is recommended POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 83: Table 47. North America Cable And Fuse Sizes-525 Vac To 600 Vac Ratings
Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL 508C Table 6.4 If power cubes or bypass are used, a UL listed Class RK5, J, T or equivalent fuse is recommended POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 84: Temperature Deratings
DG1-34031FB-C21C: normal 38 A, derated to 84.9% = 32.3 A DG1-34038FB-C21C: normal 46 A. derated to 84.9% = 39.1 A this is the drive to select DG1-34046FB-C21C: normal 61 A, derated to 84.9% = 51.8 A POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 85: Table 48. 230 V Temperature Deratings (Vt)
(51.6%) (47.9%) (44.2%) (40.5%) 248 A 233 A — 203 A 188 A 173 A 158 A 143 A 128 A 113 A — (79.5%) (74.7%) (69.9%) (65.1%) (60.3%) (55.4%) (50.6%) (45.8%) (41%) (36.2%) POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 86: Table 49. 230 V Temperature Deratings (Ct)
(54.9%) (50.2%) 248 A 233 A 218 A — 203 A 188 A 173 A 158 A 143 A 128 A 113 A — (100%) (94%) (87.9%) (81.9%) (75.8%) (69.8%) (63.7%) (57.7%) (51.6%) (45.6%) POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 87: Table 50. 480 V Temperature Deratings (Vt)
(39.4%) (34.1%) 250 A 230 A 210 A — 190 A 170 A 150 A 130 A 110 A 90 A 70 A — (80.6%) (74.2%) (67.7%) (61.3%) (54.8%) (48.4%) (41.9%) (35.5%) (29%) (22.6%) POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 88: Table 51. 480 V Temperature Deratings (Ct)
(47.6%) (41.1%) 240 A 222 A 204 A — 186 A 168 A 150 A 132 A 114 A 96 A 78 A — (97.9%) (90.6%) (83.3%) (75.9%) (68.6%) (61.2%) (53.9%) (46.5%) (39.2%) (31.8%) POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 89: Table 52. 600 V Temperature Deratings (Vt)
(72.5%) (72.5%) (72.5%) (62%) (51.5%) (41%) 105 A 105 A 105 A 90 A 75 A 60 A 45 A (72.9%) (72.9%) (72.9%) (62.5%) (52%) (41.6%) (31.2%) (81.2%) (75.2%) (63.2%) (51.2%) (39.2%) (27.2%) (21.2%) POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 90: Table 53. 600 V Temperature Deratings (Ct)
(82%) (82%) (82%) (71%) (60%) (49%) 105 A 105 A 105 A 90 A 75 A 60 A 45 A (84%) (84%) (84%) (72%) (60%) (48%) (36%) (97.6%) (90.4%) (76%) (61.5%) (47.1%) (32.7%) (25.5%) POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 91: Heat Loss Data
(110%) CT/I (150%) size Suffix Suffix Pv (W) Pv (W) Pv (W) Pv (W) 1217 1187 1289 1112 1594 1289 1399 1112 2024 1594 1759 1399 2620 1960 2340 1750 3280 2420 3120 2330 POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 92: Brake Resistor Sizing
80 °C (A) (Ohm) at 80 °C (A) (Ohm) — — 30.0 30.0 25.0 63.0 26.0 100.0 78.0 20.0 78.0 42.0 41.0 30.0 100.0 10.0 100.0 14.0 100.0 18.0 200.0 200.0 200.0 400.0 450.0 400.0 POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 93: Efficiency Ratings
0.276 3.12% 0.745 96.87% 17.55 17.001 0.549 3.13% 0.869 96.86% 100%Speed 5.224 5.031 0.193 3.69% 0.525 96.30% 9.885 9.606 0.279 2.82% 0.767 97.16% 19.544 18.936 0.608 3.11% 0.882 96.88% ote: All 10% speed is taken at 5Hz. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 94: Table 65. 230 V Fr4-40Hp Efficiency Rating
96.94% 6.011 5.85 0.161 2.68% 0.829 97.39% 100%Speed 1.934 1.861 0.073 3.77% 0.481 96.25% 3.448 3.356 0.092 2.67% 0.69 97.33% 6.366 6.213 0.153 2.40% 0.83 97.60% ote: All 10% speed is taken at 5Hz. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 95: Table 69. 400 V Fr2-20Hp Efficiency Rating
59.715 58.641 1.074 1.80% 0.902 98.20% 111.45 109.307 2.143 1.92% 0.925 98.08% 100%Speed 30.607 30.022 0.585 1.91% 0.763 98.09% 63.925 62.905 1.02 1.60% 0.904 98.41% 120.93 118.876 2.054 1.70% 0.926 98.30% ote: All 10% speed is taken at 5Hz. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 96: Table 73. 575 V Fr1-7.5Hp Efficiency Rating
1.62% 0.759 98.40% 60.187 59.266 0.921 1.53% 0.866 98.47% 100%Speed 17.841 17.467 0.374 2.10% 0.584 97.91% 33.966 33.441 0.525 1.55% 0.79 98.46% 65.644 64.709 0.935 1.42% 0.876 98.58% ote: All 10% speed is taken at 5Hz. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 97: Table 76. 575 V Fr4-75Hp Efficiency Rating
1.55% 0.773 98.45% 105.47 103.875 1.595 1.51% 0.866 98.49% 100%Speed 30.804 30.25 0.554 1.80% 0.614 98.22% 59.65 58.775 0.875 1.47% 0.802 98.53% 116.102 114.431 1.671 1.44% 0.873 98.56% ote: All 10% speed is taken at 5Hz. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 98: Appendix C-Dimension Drawings
5 MIN D 1.97 (50.0) Minimum Dimensions A = Air gap around drive (between drive and cabinet) B = Space between two drives C = Free space above drive D = Free space below drive POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 99: Figure 41. Fr1 Dimension Drawing
1.28 (32.5) 1.28 (32.5) Minimum Dimensions A = Air gap around drive (between drive and cabinet) B = Space between two drives C = Free space above drive D = Free space below drive POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 100: Figure 42. Fr1 Dimension Drawing Flange Mount
1.28 (32.5) 1.28 (32.5) 32.5 Minimum Dimensions A = Air gap around drive (between drive and cabinet) B = Space between two drives C = Free space above drive D = Free space below drive POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 101: Figure 43. Fr2 Dimension Drawing
1.54 (39.0) 44.9 1.54 (39.0) Minimum Dimensions A = Air gap around drive (between drive and cabinet) B = Space between two drives C = Free space above drive D = Free space below drive POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 102: Figure 44. Fr2 Dimension Drawing Flange Mount
D 2.36 (60.0) 1.54 (39.0) Minimum Dimensions A = Air gap around drive (between drive and cabinet) B = Space between two drives C = Free space above drive D = Free space below drive POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 103: Figure 45. Fr3 Dimension Drawing
B = Space between two drives (49.0) (Ø35.0) C = Free space above drive D = Free space below drive 6.23 158.3 (158.3) 1.92 (48.8) DANGER 5 MIN 2.03 (51.5) 48.8 51.5 55.5 2.19 (55.5) D 3.15 (80.0) POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 104: Figure 46. Fr3 Dimension Drawing Flange Mount
55.5 D 3.15 (80.0) 2.19 (55.5) A = Air gap around drive (between drive and cabinet) B = Space between two drives C = Free space above drive D = Free space below drive POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 105: Figure 47. Fr4 Dimension Drawing
2.48 A = Air gap around drive D 3.94 (100.0) (71.0) (63.0) (between drive and cabinet) B = Space between two drives C = Free space above drive D = Free space below drive POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 106: Figure 48. Fr4 Dimension Drawing Flange Mount
A = Air gap around drive 71.0 63.0 2.80 2.48 D 3.94 (100.0) (between drive and cabinet) (71.0) (63.0) B = Space between two drives C = Free space above drive D = Free space below drive POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 107: Figure 49. Fr5 Dimension Drawing
64.0 140.0 2.52 (140.0) A = Air gap around drive (200.0) (64.0) (between drive and cabinet) B = Space between two drives C = Free space above drive D = Free space below drive POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 108: Figure 50. Fr5 Dimension Drawing Flange Mount
B 6.30 (160.0) Minimum Dimensions D 7.87 A = Air gap around drive (200.0) B = Space between two drives or drive and cabinet C = Free space above drive D = Free space below drive POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 109: Figure 51. Fr6 Dimensional Drawing
(90.0) (90.0) (90.0) (330.0) Minimum Dimensions A = Air gap around drive (between drive and cabinet) B = Space between two drives C = Free space above drive D = Free space below drive POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 110: Figure 52. Fr6 Dimensional Drawing Flange Mount
B 0 (0) Minimum Dimensions A = Air gap around drive (between drive and cabinet) D 12.99 B = Space between two drives (330.0) C = Free space above drive D = Free space below drive POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 111: Appendix D-Safety Instructions For Ul And Cul
Therefore, in order to achieve the motor over temperature protection, a sensor from the motor will be needed. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 112: Table 78. Protection Ratings-480 V Drive Series
Class RK5, Class J, Class T or equivalent fuses • Thermal-magnetic circuit breakers • Magnetic only circuit breakers (Eaton Type HMCP) • Refer to the following information for recommended ratings. See Table 76. Table 78. Protection ratings—480 V drive series... -
Page 113: Table 79. Protection Ratings-230 V Drive Series
Class RK5, Class J, Class T or equivalent fuses • Thermal-magnetic circuit breakers • Magnetic only circuit breakers (Eaton Type HMCP) • Refer to the following information for recommended ratings. See Table 77. Table 79. Protection ratings—230 V drive series... -
Page 114: Field Wiring
75 °C or higher copper wire The enclosure openings provided for conduit connections • in the field shall be closed by UL Listed conduit fittings with same type rating as the enclosure (Type 1/Type 12) POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 115: Table 81. Required Line And Motor Wire Torque (480 V)
L1, L2, L3, DC+, DC–, R+, R–, U, V, W 2*(2/0–300 kcmil) DG1-34245xx-xxxx DH1-34310XX-XXXX 2*(4/0–300 kcmil) All Frames Sizes (FR0–FR6) All models Control terminal block 28~12 (Sol) AWG 30~12 (Str) AWG ote: IP20 FR0 will be available in June 2018. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 116: Table 82. Required Line And Motor Wire Torque (230 V)
All Frames Sizes (FR0–FR6) All models Control terminal block 28~12 (Sol) AWG 30~12 (Str) AWG otes: IP20 FR0 will be available in June 2018. The line and motor wire size for DG1-32088xx-xxxx/DH1-320114xx-xxxx can only be 1/0 AWG. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 117: Table 83. Required Line And Motor Wire Torque (575 V)
3/0 AWG–350 kcmil DG1-35144xx-xxxx DH1-35208XX-XXXX L1, L2, L3, DC+, DC-, R+, R-, U, V, W 2*(1/0–300 kcmil) DG1-35208xx-xxxx DH1-35250XX-XXXX 2*(2/0–300 kcmil) All Frame Sizes (FR1–FR6) All models Control Terminal Block 28~12 (Sol) AWG, 30~12 (Str) AWG POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 118: Table 84. Required Grounding Wire Torque (480 V)
Grounding terminal 3 AWG–250 kcmil DG1-34140xx-xxxx DH1-34170XX-XXXX 3 AWG–250 kcmil DG1-34170xx-xxxx DH1-34205XX-XXXX 3 AWG–250 kcmil DG1-34205xx-xxxx DH1-34261XX-XXXX Grounding terminal 3–300 kcmil DG1-34245xx-xxxx DH1-34310XX-XXXX 3–300 kcmil ote: IP20 FR0 will be available in June 2018. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 119: Table 85. Required Grounding Wire Torque (230 V)
Grounding terminal 3 AWG–250 kcmil DG1-32143xx-xxxx DH1-32170XX-XXXX 3 AWG–250 kcmil DG1-32170xx-xxxx DH1-32211XX-XXXX 3 AWG–250 kcmil DG1-32211xx-xxxx DH1-32261XX-XXXX Grounding terminal 3–300 kcmil DG1-32248xx-xxxx DH1-32312XX-XXXX 3–300 kcmil ote: IP20 FR0 will be available in June 2018. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 120: Table 86. Required Grounding Wire Torque (575 V)
6–1/0 DG1-35052xx-xxxx DH1-35062XX-XXXX 6–1/0 DG1-35062xx-xxxx DH1-35080XX-XXXX 4–1/0 DG1-35080xx-xxxx DH1-35100XX-XXXX Grounding terminal 4 AWG–250 kcmil DG1-35100xx-xxxx DH1-35125XX-XXXX 4 AWG–250 kcmil DG1-35125xx-xxxx DH1-35144XX-XXXX 4 AWG–250 kcmil DG1-35144xx-xxxx DH1-35208XX-XXXX Grounding terminal 3–300 kcmil DG1-35208xx-xxxx DH1-35250XX-XXXX 3–300 kcmil POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 121: Appendix E-Sto Function
0 hour 0 hour MTTR 0 hour 0 hour (total failures) — 944.04 FIT (safe failures) — 845.25 FIT (dangerous — 0.00 FIT detected failures) (dangerous — 98.21 FIT undetected failures) ote: 1 FIT = 10 POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... - Page 122 ISO 13849-1:2015 Safety of Machinery – Safety Related Parts of Control Systems Part 1: General principles for design IEC 61508, parts 1 - 7:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
-
Page 123: Requirement For Installation, Commission, Maintenance
Optional Card Slot A Optional Card Slot B Control I/O Terminals RS-485 Terminating Resistor MOV Screw Removable EMC Screw Motor Ground Clamp Location Line Ground Clamp Location Grounding Strap Location Grounding Strap Location Line Side Motor POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 124: Requirements Of Proof Test
Th is device must be subjected to a full test at least once • every 20 years. The STO function must be verified. • The system response time must be verified to check • whether it is still ≤ 1ms. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... -
Page 125: Appendix F-Ul Certificate Of Compliance
Adjustable Speed Drives. See UL report for additional details. EN 61800-5-1:2007 EN 61800-3:2004 + A1:2012 EN 50581:2012 Visit www.eaton.com/dg1 > Documentation > Certifications for additional details. Visit www.eaton.com/dh1 > Documentation > Certifications for additional details. POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com... - Page 126 POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
- Page 127 POWERXL SERIES VFD MN040002EN—February 2018 www.eaton.com...
- Page 128 We make what matters work. At Eaton, we believe that power is a fundamental part of just about everything people do. Technology, transportation, energy and infrastructure—these are things the world relies on every day. That’s why Eaton is dedicated to helping our customers find new ways to manage electrical, hydraulic and mechanical power more efficiently, safely and sustainably.