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Eaton PowerXL DM1 Series Quick Start Manual
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Eaton PowerXL DM1 Series Quick Start Manual

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PowerXL DM1 Series VFD
Quick start guide
Effective August 2020
Supersedes March 2020
Go to Eaton.com/DM1
Documents Tab: User manuals for DM1
Software Tab: To download Power Xpert inControl
and software support

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Summary of Contents for Eaton PowerXL DM1 Series

  • Page 1 Effective August 2020 PowerXL DM1 Series VFD Supersedes March 2020 Quick start guide Go to Eaton.com/DM1 Documents Tab: User manuals for DM1 Software Tab: To download Power Xpert inControl and software support...

  • Page 2: Table Of Contents

    Step 6 - Faults and warning codes ..............60 POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...

  • Page 3: Step 1 - Ratings

    Step 1 - Ratings Step 1 - Ratings Carton labels (U.S. and Europe) Rating label Figure 2. Carton rating label. Figure 1. Housing rating label. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 4 Static IP address: Settable in ethernet communication parameters group. (Default 192.168.1.245). Static subnet mask: Settable in ethernet communication parameters group. (Default 255.255.255.0). Static default gateway: Settable in ethernet communication parameters group. (Default 192.168.1.1). POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...

  • Page 5: Step 2 - Powerxl Dm1 Connection Process To Powerxpert Incontrol Pc Tool

    Drag the communication DTM from the Device Catalog to the Network name. Figure 4. Dragging the communication adapter to create a network. Press the sign in the device catalog. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 6 Figure 5. Adding the desired network. If the modbus serial DTM is added an additional ote: window will pop up to set communication protocol settings for the communication adapter. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 7 1. The DM1 drives default slave address for the modbus It can be used to connect up via RS-485 with Eaton’s RTU communication option is “18” . It is recommended communication cable.
  • Page 8 9. The user should now be connected to the drive and have the ability to monitor, configure, and control the device. DM1 – Bluetooth connectivity instructions Introduction This section contains instructions for configuring DM1/ DM1Pro Bluetooth functionality. Network Diagram DM1Pro POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 9 • (P11.6.1 on keypad) • P11.48 [Blue Broadcast Mode] = On • (P11.6.2 on keypad) • Power Xpert inControl Open inControl • Add Eaton BLE Comm DTM in Network View • POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 10 Eaton BLE Comm DTM will go to Online mode. • Power XL DM1 starts the connection process. • Scan dialog will be displayed to see the devices • available within range of Bluetooth. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 11 PIN. Regenerated PIN can be used if the entry period elapses. • If PIN verification fails after two re-attempts, PowerXL • DM1 device DTM will move to Disturbed state. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 12 If PIN verification succeeds, PowerXL DM1 device DTM • instance goes to Online connected state and Online parameters page is loaded. Parameters page opens. • POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 13 If “No” is selected for the Start-up Wizard, it will close the Multi-frame and then double clicking on the device will open parameter screen. Figure 6. Selecting the device. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 14 When Set becomes active, it may be pressed to advance to • frequency of the facility in which it is being put. the Start-up Wizard screen or can press “No” to close the Multi-frame window. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 15 “Next” it will advance you to the next screen, “Back” will take you back to the previous screen, and “Finish” will open up the parameter screen. Figure 9. Drive setup window. Figure 10. Start-up Wizard screens. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 16 To go online with the device, there are a few options. Right click on the device in the Network View and select Connect. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 17 Device ribbon select Configuration. Communication DTMs will show communication port settings while Device DTMs will show address settings POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...

  • Page 18: Step 3 - Keypad Overview

    Scroll menu up Speed potentiometer Change control place between local Back/reset and remote Move cursor left Move cursor right Stop button Start button Decrease value Scroll menu Enter menu down Confirm selection POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 19 Resets the active faults (all the active faults shall be reset by pressing this button more than 2s in any page) • Hold Stop and Back Reset for 5 seconds to return drive to factory default • At Main Menu page by hitting Back/Reset takes to Default Page. • POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 20 1. (Top line) The top line is state line and indicates whether the device state is: • Ready/NRD; Remote/Local; • RUN/STP; • REV/FWD; • Remote/Local; or • Fault (lit)/Warning (flashing). POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 21 P12.3 - Ethernet I/P & BACNET I/P P12.4 - Web UI P13.1 - Basic Settings P13.2 - Keypad P13 - System P13.4 - Version Info. P13.5 - Application Info. = DM1 PRO Only. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 22 Increase value Change control Scroll menu place between local and remote Move cursor Back/reset right button Start button Stop button Decrease value Move cursor left Scroll menu down Enter menu Confirm selection POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 23 In Parameter Comparison mode, scroll through the parameters of which current value is different from the comparison • parameter value. In the Parameter page when in read mode, move to the previous or next brother parameter of this parameter. • POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 24 This button operates as motor start button for normal operation when the “Keypad” is selected as the active control source. When Keypad is the reference place after hitting the start button, it will jump directly to the Keypad Ref Screen. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 25 The fifth line is Soft Key line, the functions of Soft Key 1 and Soft Key 2 are changeable, and the real time is in the Active middle. Selection Real Time Clock (hh:mm) Soft Key 1 Soft Key 2 Function Label Function Label POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 26 Step 3 - Keypad overview Menu navigation - remote keypad This section provides basic instruction on navigating each section in the menu structure from the remote keypad. Figure 19. Remote keypad menu navigation. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...

  • Page 27: Step 4 - Start-Up

    Start-up Wizard, the Start-up Wizard will be cancelled. Once you have connected power to your Eaton PowerXL frequency converter, and the Start-up Wizard is enabled, follow these instructions to easily set up your drive. Table 6. Start-up wizard instructions (Cont.).
  • Page 28 Deceleration time 1 ID 104 P1.4 Minimum value: 0.10 s Maximum value: 3000.00 s Default value: 20 .00 s POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 29 Description: This parameter determines the reference for remote 1 control mode. This value can be fed from an analog input, keypad, or fieldbus reference signal P13.5.3 ID 75 Keypad lock PIN POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 30 Now the Start-up Wizard is done. It will not show again at the next power up. If you want to reset it, please select it from the main menu (“Start-up Wizard”). The PID Mini-Wizard is activated in the Quick Setup menu. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...

  • Page 31: Step 5 - Standard Application

    Power limit supervision; • Analog input limit supervision; • Auto restart; • Programmable switching frequency; • Multi-preset speeds; • Emergency stop; • Fan control; • DC brake; • Dynamic brake. • POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 32 SOURCE configuration is desired, wire 24 V to CMA and CMB and close the inputs to ground. When using the +10 V for AI1, it is important to wire AI1—to ground (as shown by dashed line). AI1+ and AI2+ support 10K potentiometer. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 33 Minimum value: Maximum value: Default value: Description: DC bus voltage (Vdc). M1.9 ID 8 Unit temperature °C °C °C Minimum value: Maximum value: Default value: Description: Heat sink temperature (deg C). POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 34 PI error value Minimum value: Varies Maximum value: Varies Default value: Varies Description: PI error in process units. M5.4 ID 22 PI output Minimum value: Maximum value: Default value: Description: PI output. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 35 1 = Fire mode minimum frequency. 2 = Derag. 3 = MPFC staging frequency. 4 = MPFC master fixed frequency. 5 = Prime pump frequency. 6 = Prime pump frequency 2. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 36 Defines the signal location for the start command in local mode. I/O terminals would be from the digital hard-wired inputs or keypad for Start/Stop buttons on the drive. Keypad display will indicate which mode is selected. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 37 FWD or start REV commands. When contacts open, the motor stops. 24V+ DIN1 ID190 - Start Signal: DigIN:1 ID143 Start Stop Logic: Start Forward DIN2 ID191- Start Signal 2: DigIN:2 ID143 Start Stop Logic: Start Reverse POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 38 ID190 - Start Signal: DigIN:1 ID143 Start Stop Logic: Start/Stop DIN2 ID191- Start Signal 2: DigIN:2 ID143 Start Stop Logic: Forward/Reverse Output Stop Function Frequency Stop Mode = Coasting DIN1 DIN2 POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 39 ID191- Start Signal 2: DigIN:2 ID143 Start Stop Logic: Stop P Output If Start and Stop pulses are Frequency Stop Function simultaneous the Stop pulse Stop Mode = Coasting overrides the Start pulse DIN1 Start DIN2 Stop POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 40 Preset speed is selected with digital inputs using a binary input. Preset speed 3 ID 118 P2.3.3 0.00 Hz MaxFreq Hz 15.00 Hz Minimum value: Maximum value: Default value: Description: Preset speed is selected with digital inputs using a binary input. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 41 When doing a current loop with an external supply, the DIP switches SW2 2 off and 3 on. Default AI0 ~ 10 V AI0 ~ 10 V POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 42 26 = Remote control - remote is the control place. 37 = PI sleep - PI controller is in a sleep state. Defines the function associated with changing the state of relay output 2. Description: POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 43 Selects what control place the drive will start at after power is applied. The default setting will hold the last state that the drive was in when powered down, selecting Local or Remote will cause the drive to start in that mode regardless of last state. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 44 4 = PM control 2 - PM motor control mode 2, used for IPM (internally mounted permanent magnet) and it can not be used for SPM. Description: Selects the motor control mode. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 45 3 = Linear with flux optimization - the drive starts to search for the minimum motor current in order to save energy. This mode is called Eaton’s Active Energy Control which will reduce the voltage and current but still maintain the desired speed.
  • Page 46 A warning or a fault action and message is generated if the 4 - 20 mA reference signal is used and the signal falls below 4 mA for 5 seconds, or below 0.5 mA for 0.5 seconds. The information can also be programmed into relay outputs RO1 and RO2. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 47 This sets the response mode for the fieldbus fault when a fieldbus mode is used and communication is lost between the PLC and Description: communication port. Each protocol has another parameter to select in all control or only in fieldbus control to set fault or warning. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 48 Defines the integration time of the PI controller. Over the time, the integral time contributes to the deviation between the reference Description: and the feedback signal. If this value is set to 1.00 sec., a change of 10% in the error value causes the controller output to change by 10.00%/s. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 49 Defines the way the process value output reacts to the feedback signal. Parameter value can only be changed after the drive has stopped. Parameter value will be set to be default when changing macros. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 50 PI unit min./max, values. ID 1320 PI setpoint 1 boost P7.2.2.5 Minimum value: -2.00 varies Maximum value: 2.00 varies Default value: 1.00 varies The setpoint can be boosted via a multiplier value. Description: POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 51 P11.2 - Modbus RTU. ID 587 Slave address P11.2.1 Minimum value: 1.00 varies Maximum value: 247.00 varies Default value: 1.00 varies This parameter defines the slave address for RS-485 communication. Description: POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 52 0 ms 60,000 ms 10,000 ms Minimum value: Maximum value: Default value: Description: Selects the time to wait before a communication fault occurs over BACnet MSTP if a message is not received. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 53 N.A. N.A. N.A. Minimum value: Maximum value: Default value: Options: 0 = Stopped; 1 = Operational; or 2 = Faulted. Description: This parameter shows the protocol status for SA bus communication. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 54 This parameter specifies the protocol status for SWD card. P11.6 - Bluetooth. P11.6.1 ID 1895 Bluetooth enabled N.A. N.A. Minimum value: Maximum value: Default value: Options: 0 = Disabled; or 1 = Enabled. Description: Bluetooth enabled. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 55 P12.1.9 ID 611 Ethernet communication timeout Minimum value: 0.00 ms Maximum value: 60,000 ms Default value: 10,000 ms Selects the time it waits before a communication fault occurs over ethernet. Description: POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 56 Ethernet IP protocol status Minimum value: N.A. Maximum value: N.A. Default value: N.A. Options: 0 = Off; 1 = Operational; or 2 = Faulted. Description: Indicates if ethernet protocol is active or not. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 57 47823 = BACF. Description: Displays the BACnet BBMD UDP port number. ID 1738 BACnet IP registration interval P12.5.5 0.00 65,535 Minimum value: Maximum value: Default value: Description: Defines the registration interval. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 58 Description: P12.6.3 ID 2919 Web UI communication timeout Minimum value: 30,000 ms Maximum value: 60,000 ms Default value: 60,000 ms Parameter value can only be changed after the drive has stopped. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 59 By default, the password function is not in use. If you want to activate the password, change the value of this parameter to any number between 1 and 9,999. To deactivate the password, reset the parameter value to 0. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 60 Maximum value: N.A. Default value: N.A. Description: Keypad firmware version. P13.4.2 ID 642 Motor control software version Minimum value: N.A. Maximum value: N.A. Default value: N.A. Description: DSP/motor control software version. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 61 To deactivate the password, reset the parameter value to 0. P13.5.4 ID 2922 Drive application name N.A. N.A. N.A. Minimum value: Maximum value: Default value: Parameter value can only be changed after the drive has stopped. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...

  • Page 62: Step 6 - Faults And Warning Codes

    • Make sure that the switching frequency is not too high in relation to ambient temperature and motor load. Motor stalled No action Configurable Motor is stalled. Check motor and load. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 63 Reset STO trigger and verify wiring. Reset fault after input is enabled. Current limit Warning The output current has reached the current limit value. Check the load. control Set the acceleration time longer. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 64 • In single drive control mode of MPFC, not include FC, interlock enable, and interlock 1 lost. • In multi drive network mode of MPFC, interlock enable, and interlock 1 lost. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 65 Check the web connection with RJ45 (Fieldbus web UI connector. Verify drive parameters are set fault) correctly. Check the web UI tool to know if there is proper request going to drive or not. POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 66 Step 6 - Faults and warning codes Notes: POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 67 Notes: POWERXL DM1 SERIES ADJUSTABLE FREQUENCY DRIVES PUB53696—August 2020 www.eaton.com...
  • Page 68 We make what matters work. At Eaton, we believe that power is a fundamental part of just about everything people do. Technology, transportation, energy, and infrastructure - these are things the world relies on every day. That is why Eaton is dedicated to helping our customers find new ways to manage electrical, hydraulic, and mechanical power more efficiently, safely, and sustainably.
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