Eaton PowerXL DG1 Series VFD Communications Manual
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Eaton PowerXL DG1 Series VFD Communications Manual

Variable frequency drives
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PowerXL DG1 Series VFD
Communication Manual
Effective May 2014
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Summary of Contents for Eaton PowerXL DG1 Series VFD

  • Page 1 PowerXL DG1 Series VFD Communication Manual Effective May 2014 New Information...
  • Page 3 OBLIGATION OF EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES. In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability, or otherwise for any special, indirect, incidental, or consequential...
  • Page 4 Support Services Support Services The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our products. We are dedicated to providing fast, friendly, and accurate assistance. That is why we offer you so many ways to get the support you need. Whether it is by phone, fax, or email, you can access Eaton’s support information 24 hours a day, seven days a week.

  • Page 5: Table Of Contents

    Parameter Descriptions ......... . . PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 6 Figure 43. Basic Procedure ..........PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 7 Table 48. Index Table ........... PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 8 Table 96. Modbus RTU/BACnet MS/TP—P20.2 ....... Table 97 . Supported Object Types and Properties Summery ..... PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 9 Table 119. Parameter ID List ..........PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 10: Before Commencing The Installation

    ● adjustable frequency drive after it has been disconnected from the power supply. Due to the charge in the capacitors, these parts may still be live after disconnection. Fit appropriate warning signs viii PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 11: Definitions And Symbols

    I/O-terminals may have dangerous voltage present even when the drive is disconnected from power. Contact with this voltage is extremely dangerous and may cause death or severe injury. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 12 Failure to follow these precautions may cause death or CAUTION severe injury. Any electrical or mechanical modification to this drive without prior written consent of Eaton will void all warranties and may result in a safety hazard in addition and voiding of the UL ® listing.
  • Page 13 Do not attempt to install or remove the MOV or EMC ● of the equipment grounding conductor must be at least screws while power is applied to the drive’s input 10 mm Cu. Drive requires that only copper conductor should terminals. be used. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 14: Motor And Equipment Safety

    Make sure that no power correction capacitors are and/or equipment damage. connected to the drive output or the motor terminals to prevent drive malfunction and potential damage. For more technical information, contact the factory or your local Eaton sales representative. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 15: Powerxl Series Overview

    2-wire connector to the receptacle on the control board. necessary to install, set and customize parameters, start up, troubleshoot and maintain the Eaton DG1 Series adjustable Figure 1. RTC Battery Connection frequency drive (AFD). To provide for safe installation and...

  • Page 16: Rating Label

    Rating Label General Information Figure 2. Rating Label The DGI Series Drives from Eaton’s electrical business provides a wide selection of option boards to increase the number and type of control inputs and outputs (I/O) and communication interfaces to provide the versatility required for today’s demanding motor control applications.

  • Page 17: Option Card Slots

    Control I/O Terminals RS-485 Termination Resistor Removable MOV Screw Removable EMC Screw Line Ground Clamp Location Motor Ground Clamp Location Line Ground Clamp Location Grounding Strap Location Grounding Strap Location Line Side Motor PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 18: Installing Dg1 Option Board

    Table 2. Wire Sizes Wire Type Wire Size Terminal Torque Solid Cu –90 °C 12–28 AWG (0.2~2.5 mm 4.5 in-lb (0.5 Nm) Stranded Cu –90 °C 12–30 AWG (0.2~2.5 mm 4.5 in-lb (0.5 Nm) PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 19: Emc Directive

    ACC = Accessory LONWORKS = LonWorks SPR = Spare part CANOPEN = CANopen KEY = Keypad SWD = SmartWire CBL = Cable See Volume 6, CA08100007E, Tab 2, PowerXL DG1 Accessories for full offering PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 20: Modbus Rtu On-Board Communications

    AFD via the communication parameters. The electrical connection between master and the slaves connected in parallel are implemented via the serial interface A-B (A = negative, B = positive) with a shielded RS-485 twisted pair cable. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 21: Modbus Rtu Specifications

    Electrical Isolation Communications Table 6. Communications Item Description Modbus RTU As described in “Modicon Modbus Protocol Reference Guide” found at. http.//public.modicon.com/ Baud Rate 9600,19200,38400,57600,115200 Addresses 1 to 247 Figure 8. Termination Resistor and Shielding PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 22: Commissioning

    3 = 57600 4 = 115200 P20.2.4 Parity Type 0 = None 1 = Odd 2 = Even P20.2.5 Protocol Status 0 = Initial 1 = Stopped 2 = Operational 3 = Faulted PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 23: Modbus Communication Standards

    When the slave sends its response, it places its own address in this address field of the response to let the master know which slave is responding. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 24: Table 8. Functions

    The error checking field contents depend upon the Number of coils High 0x00 Number of coils 0x0003 hex (= 3) transmission method that is being used. Number of coils Low 0x03 CRC High 0x7E CRC Low 0x25 PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 25: Table 10. Request To Read Discrete Inputs

    Starting address 0x07D0 hex (= 2000) Start address Low 0xD0 Number of Input 0x00 Number of Input Registers Registers High 0x0003 hex (= 3) Number of Input 0x03 Registers Low CRC High 0xB2 CRC Low 0x25 PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 26: Table 16. Request To Write Single Register

    Note: The binary bits correspond to the outputs in the following way. Table 18. Binary Bits and Corresponding Outputs Output 26 25 24 23 22 21 20 19 — — — — — — 28 27 PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 27: Table 20. Index Table

    (e.g., Torque reference). With the Status Word (SW) read by the Master, the status of the device can be seen. Actual Value (ACT) and PD1–PD8 show the other actual values. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 28: Table 23. Fieldbus Basic Input Table

    Table 29. Speed Reference 14 13 12 11 10 MSB — — — — — — — — — — — — — — LSB This is the Actual Speed of the motor. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 29: Table 30. Process Data Out

    Set FB control word (Modbus Address 42000) value to Set FB control word (Modbus Address 42000) value to 1hex. 0hex. DG1 status is RUN. DG1 status is STOP . Set FB Speed reference (Modbus Address 42002) value to 5000 (=50.00%). PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 30: Modbus Tcp On-Board Communications

    Modbus/TCP, and it is only used when one IP address indicator in the sequence, followed by any Network Status stands for several endpoints. indicators present. After completion of this power up test, the indicator(s) will turn to a normal operational state. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 31: Figure 11. Module And Network Status

    Exclusive Owner connections are established. Steady Red Major fault PowerXL has detected a non-recoverable major fault. Flashing Green/Red Self-test PowerXL is performing its power up testing. Flash rate is 1 flash per second. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 32: Commissioning

    P20.3.1 IP Address Mode 1500 0 = Static IP 1 = DHCP with AutoIP P20.3.2 Active IP Address 1507 P20.3.3 Active Subnet Mask 1509 P20.3.4 Active Default Gateway 1511 P20.3.5 MAC Address 1513 PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 33: Table 36. Ethernet/Ip / Modbus Tcp-P20.3

    Defines how much time can pass from the last received message from the client device before fieldbus fault is generated. Default communication timeout is 10seconds. Note: If the network cable is broken from PowerXL EtherNet/IP port, a fieldbus error is generated immediately. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 34: Figure 14. Static Ip Mode

    Note: Change in IP address mode will require PowerXL configurations will be loaded. to power cycle to get this change effective. Also ensure device MAC address (Keypad menu. P20.3.5) Figure 14. Static IP Mode PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 35: Figure 15. Static Ip Address

    Modbus TCP On-Board Communications Using PowerXL drive keypad, set the IP address in the PowerXL EIP to the desired address setting by. Setting Static IP Address Figure 15. Static IP Address PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 36: Figure 16. Static Subnet Mask

    Modbus TCP On-Board Communications Setting Static Subnet Mask Figure 16. Static Subnet Mask Setting Static Default Gateway Figure 17. Static Default Gateway PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 37: Figure 18. Modbus Tcp Unit Id

    Using PowerXL drive keypad, read “Active IP Address” (Keypad menu. P20.3.2), “Active Subnet Mask” (Keypad menu. P20.3.3), “Active Default Gateway” (Keypad menu. P20.3.4) parameters to ensure that IP address has been set to desired IP address. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 38: Modbus Communication Standards

    CRC Low 0x83 Start address Low 0xD0 Number of Holding 0x00 Number of Holding Registers Registers High 0x0003 hex (= 3) Number of Holding 0x03 Registers Low CRC High 0x07 CRC Low 0xE5 PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 39: Table 43. Request To Write Single Coil

    Note: The binary bits correspond to the outputs in the following way. Table 46. Binary Bits and Corresponding Outputs Output 26 25 24 23 22 21 20 19 — — — — — — 28 27 PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 40: Table 49. Process Data Slave R Master (Max. 22 Bytes)

    Process Data In values 1 to 8 can be used in applications for With the StatusWord (SW) read by the Master, the status of various purposes. the device can be seen. Actual Value (ACT) and PD1–PD8 show the other actual values. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 41: Table 54. Fieldbus Basic Output Table

    MSB — — — — — — — — — — — — — — LSB 15 14 13 12 11 10 9 8 This is the Actual Speed of the motor. — — — — — — — — RUNEN BYS AREF WARN FLT DIR RUN RDY PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 42: Table 58. Process Data Out

    Set point / Feedback / Feedforward for PID 0.01% 2010 Process Data IN7 Set point / Feedback / Feedforward for PID 0.01% 2011 Process Data IN8 Set point / Feedback / Feedforward for PID 0.01% PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 43: Ethernet/Ip On-Board Communications

    Overlapping IP addresses can cause conflicts between appliances. For more information about setting IP addresses, see “Manual IP Address Configuration” on Page 20. Note: EtherNet/IP is a trademark of the Open DeviceNet Vendor Association (ODVA). PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 44: Hardware Specifications

    After completion of this power up test, Yellow LED on the Ethernet Jack is OFF when link the indicator (s) will turn to a normal operational state. speed is 10 mbps PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 45: Figure 19. Module And Network Status

    Exclusive Owner connections are established. Steady Red Major fault PowerXL has detected a non-recoverable major fault. Flashing Green/Red Self-test PowerXL is performing its power up testing. Flash rate is 1 flash per second. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 46: Ethernet/Ip Overview

    CIP provides users with unified communication architecture throughout the manufacturing enterprise. Machine to machine (industrial environment, fast communication) Industrial Environment Figure 21. Machine to Machine (Industrial Environment, Fast Communication) PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 47: Figure 22. Cat-5E Cable

    Static IP Address 192.168.1.254 1501 P20.3.7 Static Subnet Mask 255.255.255.0 1503 P20.3.8 Static Default Gateway 192.168.1.1 1505 P20.3.9 EtherNet/IP Protocol Status 0 = Off 1 = Operational 2 = Faulted P20.3.10 Connection Limit PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 48: Commissioning

    Defines how much time can pass from the last received message from the client device before fieldbus fault is generated. Default communication timeout is 10seconds. Note: If the network cable is broken from PowerXL EtherNet/IP slot, a fieldbus error is generated immediately. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 49: Figure 23. Static Ip Mode

    Note: Change in IP address mode will require PowerXL configurations will be loaded. to power cycle to get this change effective. Also ensure device MAC address (Keypad menu. P20.3.5) Figure 23. Static IP Mode PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 50: Figure 24. Static Ip Address

    EtherNet/IP On-Board Communications Using PowerXL drive keypad, set the IP address in the PowerXL EIP to the desired address setting by: Setting Static IP Address Figure 24. Static IP Address PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 51: Figure 25. Static Subnet Mask

    Using PowerXL drive keypad, read “Active IP Address” (Keypad menu. P20.3.2), “Active Subnet Mask” (Keypad menu. P20.3.3), “Active Default Gateway” (Keypad menu. P20.3.4) parameters to ensure that IP address has been set to desired IP address. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 52: Plc Programming

    The multipurpose control application has a selector parameter for every process data. The monitoring values and drive parameters can be selected using the ID number. Default selections are as in the table above. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 53: Table 66. Standard And Multi-Pump

    UINT 0.01% Process Data IN6 Actual Value 1 to PID2 controller UINT 0.01% Process Data IN7 Actual Value 2 to PID2 controller UINT 0.01% Process Data IN8 Not Used — — — — PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 54 Select windows Start R All Programs. Open RSLogix 5000. From the Tools drop-down menu, select EDS Hardware Installation Tool to install the PowerXL Drive EtherNet/IP EDS file. This file can be downloaded from the Eaton website. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 55 EtherNet/IP On-Board Communications Select “New” from “File” menu. New controller window will pop-up. Select the controller and assign unique name. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 56 EtherNet/IP On-Board Communications Press OK. Right-click on Ethernet. Select “New Module.” Note: PC on which RSLogix (master) is running and PowerXL device (slave) should be connected in same network. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 57 EtherNet/IP On-Board Communications “Select Module Type” window will pop-up. Select “PowerXL” (use filter to search PowerXL from catalog). PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 58 Note: You must change the class1 connection from provided default option by using “Change” button available on “New Module” window. This can also be done after adding the device under Ethernet by double-clicking on it. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 59 EtherNet/IP On-Board Communications Choose the INT data type then select /IO connection from the provided list. After selecting desired I/O assembly instance connection, information related to it will appear. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 60 EtherNet/IP On-Board Communications After selecting the I/O connection, click “OK.” For this example, I/O connection ASM23OT-73TO will be used. The module definition window will then look as follows. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 61 EtherNet/IP On-Board Communications After pressing “OK,” the following warning will pop-up. Press “Yes.” Warning snapshot. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 62 Then select “OK” on the New Module Window and the PowerXL drive will be added to the EtherNet/IP Network on the left, in this case under the CompactLogix EtherNet/IP master port as shown. Close the Select Module Type window or add more devices to the Network. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 63 Eaton EtherNet/IP products. The imported tags will match the layouts for the I/O assemblies chosen and displayed later in this section and can be used directly in your programs. This tool and a user manual can be downloaded from the Eaton website at the following link: www.eaton.com/software...

  • Page 64: Table 69. List Of Object Classes

    CIP object for Drive Device— Vendor Specific 0xA1 0xA2 0xA3 0xA4 0xF5 TCP/IP Interface Object CIP Required Object 0x02 Message Router Object Communication Object 0xF4 Port Object Communication Object 0xF6 Ethernet Link Object CIP Required Object PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 65: Table 70. Services Supported By Object Classes

    1 byte length indicator) REAL 32-bit floating point value SHORT_STRING Character string (1 byte per character, 1 byte length indicator) Table 72. Constructed Data Types Type Code Description Abbreviated array type encoding Formal structure type encoding PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 66: Table 74. Identity Object

    CIP specified–lined to motor (AC Drive)–2 Product Code UINT 0x3000 Revision STRUCT of Major Revision USINT Minor Revision USINT Status WORD 0x34–Default Serial Number UDINT Product Name SHORT_STRING PowerXL Instance Services Get_Attributes_All Reset Get_Attribute_Single PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 67: Table 75. Connection Manager Object

    Open format rejects UINT Open resource rejects UINT Open other rejects UINT Close requests UINT Close format requests UINT Close other requests UINT Connection timeouts UINT Instance Services Get_Attributes_All Get_Attribute_Single Forward_Close Unconnected_Send Forward_Open PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 68: Table 76. Tcp/Ip Interface Object

    Set service is applicable only in Static IP addressing Mode. Note: Attribute configuration control supports only value 0 (device is using configuration values that are stored in non-volatile memory). Attribute host name is used just for information purposes. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 69: Table 77. Ethernet Link Object

    Forced Interface Speed UINT Interface Type USINT Interface State USINT Admin State USINT Get/Set 01 (Other value write is invalid) Interface Label Short String Ascii code of “PowerXL” Instance Services Get_Attribute_All Set_Attribute_Single Get_Attribute_Single PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 70: Table 78. Assembly Object

    Array of UINT 04 00 Maximum ID Class Attribute USINT 07 00 Maximum ID Instance Attribute USINT 04 00 Class Services Get_Attribute_Single Instance Attributes Data ARRAY of BYTES Get / Set Instance Services Set_Attribute_Single Get_Attribute_Single PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 71: Table 79. Motor Data Object

    120,1,5000 Second Rated Voltage UINT-NV Get / Set 380,180,690 Second Rated Frequency UINT-NV Get / Set 50,30,400 Pole Count UINT 4,1,8 Second Base Speed UINT-NV Get / Set 1440,300,20000 Instance Services Get_Attribute_Single Set_Attribute_Single PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 72: Table 80. Control Supervisor Object

    Reset (Type 0) For Active Fault code, refer “CIP Fault Code” mentioned in “List of Fault Codes Supported by PowerXL EtherNet/IP . ” Note: When both Run (Run1 & Run2) attributes set, then no action. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 73: Figure 27. State Transition Diagram

    Output Phase Spv Configurable Fault A005h BrakeChopperSpv Fault 7110h Drive UnderTemp Configurable warning 4320h Drive OverTemp Fault 4310h Motor Stalled Configurable No Action 7121h Motor OverTemp Configurable No Action 4210h Motor UnderLoad Configurable No Action PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 74 “Configurable” have “Fault configuration parameter” associated with them. This configuration parameter can be configured as using keypad (menu P9. Protections) or using PowerXL EIP vendor specific object. 1. No action 2. Warning 3. Fault 4. Fault, Coast PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 75: Table 82. Motor Data Object

    Decel Time 2 UINT-NV Get / Set 468,1,46875 Time Scale SINT-NV Get / Set 6,0,127 Default Instance Services Get_Attribute_Single Set_Attribute_Single Note: Final Accel Time = Accel Time 1 x (2 to power Time Scale). PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 76: Table 83. Vendor Specific Objects

    0X05 Class Services Get_Attribute_Single Instance Attributes LOWER BYTE OF THE PARAMETER ID Instance Services Get_Attribute_Single Set_Attribute_Single Note: All the drive parameters given in the application manual are accessible using the vendor parameter object. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 77: Table 84. Instance 20 (Output) Length = 4 Bytes

    Torque Reference (High Byte), Nm Torque Reference is sent to the Drive only if Motor Control Mode is set to “Torque Control” . Note: Torque Reference is send to the Drive as a Process Data 1. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 78: Table 87. Instance 101 (Output) Length = 8 Bytes

    This is the reference1 to the frequency converter. Used normally as Speed reference. The allowed scaling is 0...10000. In the application, the value is scaled in percentage of the frequency area between set minimum and maximum frequency. (0 = 0.00%–10000 = 100.00%). PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 79: Table 89. Instance 70 (Input) Length = 4 Bytes

    Speed Actual (High Byte), rpm Torque Actual (Low Byte), Nm Torque Actual (High Byte), Nm Refer “State transition diagram” , provided under “Control Supervisor Object” and “Drive State” table specified at end of “Input Instances” section. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 80: Table 92. Instance 107 (Input) Length = 8 Bytes

    Speed Actual. This is the actual value from the frequency converter. The value is between 0 and 10000. In the application, the value is scaled in percentage of frequency area between set minimum and maximum frequency. (0 = 0.00%–10000 = 100.00%). PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 81: Table 93. Instance 117 (Input). Eip Drive Status Length = 34 Bytes

    (0 = 0.00%–0000 = 100.00%). The RPM Speed Actual is the actual speed of the motor. The unit is RPM. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 82: Table 94. Instance 127 (Input). Eip Drive Status Length = 20 Bytes

    This is the actual value from the frequency converter. The value is between 0 and 10000. In the application, the value is scaled in percentage of frequency area between set minimum and maximum frequency. (0 = 0.00%–10000 = 100.00%). PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 83: Bacnet Ms/Tp-On-Board Communication

    Your G-Max HVAC drive is equipped with BACnet support as 76800, 115200 (supports autobaud standard. detection) BACnet MS/TP Connections The control board is located inside the control unit of the DG1 Series Drive. Figure 28. Principal Example Diagram PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 84: Figure 29. Stripping The Cable

    Then connect the cable to its appropriate terminals on position ON. Biasing is built in the termination resistor. G-Max drive standard terminal block, terminals A and B See also step 8 below. (A = negative, B = positive). See illustration below. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 85: Figure 33. Rs-485 Bus Termination Setup

    See illustration below. See also step 6 above. We recommend that the first device on the bus terminated is the Master device. BACnet MS/TP Bus Termination Figure 34. BACnet Bus Termination PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 86: Commissioning

    Figure 35. BACnet Parameter Navigation First ensure that the right fieldbus protocol is selected. Navigate: Main Menu R Parameter R Communication R Modbus RTU/BACnet MS/TP R RS-485 Comm Set R Edit R (Choose Protocol as BACnet MS/TP) PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 87: Table 96. Modbus Rtu/Bacnet Ms/Tp-P20.2

    BACnet device from other devices during installation. Communication Time-out BACnet board initiates a communication error if the board is a “sole master” in the network for a time defined with this parameter. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 88: Bacnet Overview

    — ■ Segmentation_Supported — — Vt_Classes_Supported — — — Active_Vt_Sessions — — — Local_Time — — — Local_Date — — — Utc_Offset — — — Daylight_Savings_Status — — — Apdu_Segment_Timeout — — — PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 89 600. Default value of password is empty string; this is a writable property with max length of 20, it always returns ***** on read. Same password will be used for Reinitialize Device Service and Device communication Control service. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 90: Table 98. Binary Value Object Instance Summary

    OFF/ON BV 23 Digital Output 4 Relay 3 Output OFF/ON Note: For Present Value Access Types, R = Read-only, W = Writeable, C = Commandable. Commandable values support priority arrays and relinquish defaults. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 91: Table 99. Analog Value Object Instance Summary

    Analog Output 1 Volts AV26 Analog Output 2 Analog Output 2 Volts Note: For Present Value Access Types, R = Read-only, W = Writeable, C = Commandable. Commandable values support priority arrays and relinquish defaults. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 92 BACnet MS/TP—On-Board Communication Fault Tracing PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 93: Profibus-Dp External Communication Cards

    Line length depends on different transmission speeds. Table 101. Line Length Baud rate (kbit/s) 19.2 93.75 187.5 1500 3000–12000 Length line A [m] 1200 1200 1200 1000 Length line B [m] 1200 1200 1200 — — PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 94: Hardware Specifications

    ON (GREEN, the left one) BF (RED, the middle one) SF (RED, the right one) Fault condition Everything OK No communication blinking Communication, but not in data exchange Configuration not OK (System Fault) PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 95: Table 103. Connector And Pin Assignment

    VP, +5V, (Voltage- Plus, Isolated 5V from RS-485 side) No use (or P24, Plus 24V Output Voltage) RXD/TXD-N, Negative of Receive or Transmit signal No use (or CNTR_N, Control-N) Use 5.0 mm connector and pin assignment. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 96: Figure 37. Com1 Profibus Db9 Adapter

    >0.53 mm Conductor area >0.34 mm >0.22 mm Table 105. Recommended Cable Cable Description Part Number Belden PROFIBUS Data Cable 3079A Olflex PROFIBUS Cable 21702xx Siemens SINEC L2 LAN cable for PROFIBUS 6XV1830=0AH0 PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 97: Commissioning

    Once the card is detected, the keypad will show the menu for this card in Optional Card Menu. Optional Comm Cards Parameters Once the card is detected, following parameters can be set on keypad for the PROFIBUS. Figure 38. PROFIBUS Parameter Menu PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 98: Table 106. Profibus Parameters

    PLC. Drive is in Run mode. Set Frequency reference to xx. Drive follows frequency reference. Set control word value to 0x047E to give off command from PLC. Drive is in Off mode. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 99: Profibus Overview

    DP. PROFIdrive consists of a general part and a bus specific part. The following properties are defined in the general part. Base Model ● Parameter model ● Application Model ● PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 100: Figure 40. Application Class

    PowerXL PROFIBUS optional card support below application class 1. Table 107. Application Class Application Class Interface Function Standard Drive (e.g., n-set point Cyclic I/O data interface pumps, fans, agitators) Figure 40. Application Class PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 101: Table 108. Profidrive Control Word 1-Stw1

    Jog 1 OFFa Drive brakes along the ramp of RFG, if “Jog 1" was previously ON, and goes into “Operation Enabled” when drive comes to a standstill. Jog 2 Ona Jog 2 OFFa PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 102: Table 109. Control Word (Stw1)

    Motor Off with Coast 0x057F Run Command with RFG and with Set point At Jog Speed Motor ON at Jog Speed 0x0477 Disable Operation Motor Off with Coast 0x0480 Fault Reset bit Fault should get reset PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 103: Table 110. Application Status Word Profidrive

    Or n Reached Or Exceeded Actual value ≥ comparison value (set point) which may be set via the parameter number. f Or n Not Reached Device Specific Device Specific Device Specific Device Specific Device Specific Device Specific PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 104: Table 111. References

    N2 Data Type N2 Data Type N2 Data Type Frequency in Decimal Percentage Decimal 4000 16384 3000 12288 2000 8192 1000 4096 F000 61440 –25 E000 57344 –50 D000 53248 –75 C000 49152 –100 PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 105: Figure 41. General State Diagram

    All stop-reactions caused by faults (Fault with Ramp stop, ● Fault with Quick stop, Fault with Coast stop) for the general state machine to switch to state S1 (Switching on Inhibited) or S2 (Ready For switching) PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 106: Table 112. Profibus Option Card

    Table 112. PROFIBUS Option Card Signal Significance Abbreviation Length Control word 1 STW1 Status word 1 ZSW1 Speed set point A NSOLL_A Speed actual value A NIST_A PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 107: Table 114. Words And Double Words

    Axis-No. / DO-ID mirrored No. of Parameters = n 1st Parameter Value (s) (only after Format Values or Error No.of Values request “Request”) Values nth Parameter Values 4 +... + (Format_n × Qty_n) PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 108: Table 117. Field Coding

    Special Function Limitation through compatibility with PROFIBUS process data ASE telegram length. 0x01…0xEA Quality 1–234 0xEB…0xFF Reserved Parameter Number Unsigned 16 0x0000 Reserved 0x0001 Number 1–65535 0xFFFF Subindex Unsigned 16 0x0000… Number 0–65534 0xFFFF PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 109: Table 118. Fault Codes

    Check the installation is correct. master and OPT Card Fault Device option board or slot. The PROFIBUS Check the board and slot. option board is broken. Generic Station Description (GSD) File Please refer GSD file “019D0CFF.gsd” PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 110: Figure 42. Plc Configuration

    PROFIdrive. PowerXL drive can be controlled by PROFIBUS DP master using ST1 telegram of the PROFIdrive profile. Siemens Configuration PLC Configuration Instructions Document Siemens PLC Setup Figure 42. PLC Configuration PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 111: Figure 43. Basic Procedure

    The term “configuring” refers to the arranging of racks, modules, distributed I/O (DP) racks, and interface sub modules in a station window. Basic Procedure to configure and assign parameters to a structure, proceed as shown below. Figure 43. Basic Procedure PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 112 PROFIBUS-DP External Communication Cards IM151-8 PN/DP CPU Configuration Process Step 1. Open Simatic manager from start menu. Step 2. Step_2. It will open “New Project” in STEP 7 wizard. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 113 PROFIBUS-DP External Communication Cards Step 3. Select default “next” option. Step 4. Select language from available option. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 114 PROFIBUS-DP External Communication Cards Step 5. Give a new name to default project and click on to finish option. Step 6. Simatic Manager will open with new “Demo Project” . PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 115 PROFIBUS-DP External Communication Cards Step 7. Delete CPU312 (1) from SIMATIC 300 Station which gets added by default. Step 8. Select SIMATIC 300 station and right click on “Hardware” option. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 116 PROFIBUS-DP External Communication Cards Step 9. Hardware configuration wizard will open for “Demo Project” . PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 117 PROFIBUS-DP External Communication Cards Step 10. Delete “(0) UR” (Universal Rack) as showed which was added by default. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 118 Step 11. Now search part no device in hardware catalog as shown below. Note: If required CPU is unavailable in hardware category, download hardware software package (HSP) for respective CPU (e.g., IM 151-8 PN/DP CPU or part no. 6ES7 151-8AB01-0AB0) from Siemens website. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 119 PROFIBUS-DP External Communication Cards Step 12. Drop and drag selecting respective device in rack section. Configure Ethernet interface PN-IO with your local network configuration. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 120 PROFIBUS-DP External Communication Cards Step 13. Now search for DP master with part number to attach it with CPU. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 121 PROFIBUS-DP External Communication Cards Step 14. Drop and drag in module of IM 151 8 PN/DP CPU and set station address “10” , transmission rate baud rate “12Mbps” and profile “DP” . PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 122 PROFIBUS-DP External Communication Cards PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 123 PROFIBUS-DP External Communication Cards Step 15. Now install GSD files for “PowerXL DG1 PROFIBUS Card” . PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 124 PROFIBUS-DP External Communication Cards Step 16. After successful installation “update catalog” . PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 125 PROFIBUS-DP External Communication Cards Step 17. Now search in PROFIBUS DP added GSD file “PowerXL ” . PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 126 PROFIBUS-DP External Communication Cards Step 18. Double click on “PowerXL DG1 PROFIBUS DP Card” and set card station address and transmission rate. Click “OK” . PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 127 PROFIBUS-DP External Communication Cards Step 19. Select standard telegram 1 from available PowerXL DG1 PROFIBUS Card. Set output address and input address. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 128 PROFIBUS-DP External Communication Cards Step 20. Now save and compile. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 129 PROFIBUS-DP External Communication Cards Step 21. Now select module “IM 151-8 PN/DP CPU” and go to “PLC” option and click on download option. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 130 PROFIBUS-DP External Communication Cards Click on “YES” to restart the module. LED of (IM 1518-PN/DP CPU) is turned into “RUN” mode. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 131 PROFIBUS-DP External Communication Cards Step 22. Click on PowerXL DG1 PROFIBUS Card and select “Standard Telegram 1” . Monitor / Modify wizard will open. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 132 PROFIBUS-DP External Communication Cards PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 133: Appendix A-Parameter Id List

    PT100 Values B12.2.1 PT100-3,2,1 B12.2.2 PT100 Warning Limit B12.2.3 PT100 Fault Limit B13.1.1 Board Status AC1, AC2, AC3 B13.1.2 B13.1.3 1697 AC4, AC5, AC6 B14.1.1 Board Status Note Available on PROFIBUS in October 2014. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...

  • Page 134: Table 119. Parameter Id List

    AO1 Function B3.2.9 AO1 Minimum B4.1.1 Board Status B4.1.2 RO1, RO2, RO3 B4.2.1 RO1 Function B4.2.2 RO2 Function RO3 Function B4.2.3 B5.1.1 Board Status B5.2.1 PT100-3,2,1 Note Available on PROFIBUS in October 2014. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 135 Interval 3 3125 Interval 4 3125 Interval 5 3101 Timer 1 3101 Timer 2 3101 Timer 3 Motor Speed 2150 PID1 Set Point 2864 PID1 Feedback Note Available on PROFIBUS in October 2014. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 136 PID1 Set Point 1 Sleep Enable 1316 2137 PID1 Set Point 1 Sleep Freq P10.18 P10.19 1317 2138 PID1 Set Point 1 Sleep Delay P10.2 1295 2101 PID1 Control ITime Note Available on PROFIBUS in October 2014. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 137 PID2 Keypad Set Point 2 1373 2151 PID2 Ramp Time P11.13 P11.14 1374 2110 PID2 Set Point 1 Source P11.15 1375 2168 PID2 Set Point 1 Min Note Available on PROFIBUS in October 2014. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 138 1364 2873 PID2 Process Unit Decimal P11.8 1365 2850 PID2 Error Inversion 1366 2851 PID2 Dead Band P11.9 P12.1 Preset Speed 1 P12.2 Preset Speed 2 Note Available on PROFIBUS in October 2014. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 139 Leak Inductance 2 P16.9 1422 8417 Mutual Inductance 2 P17.1 1418 1801 Bypass Enable 1802 Bypass Start Delay P17.2 P17.3 1800 Auto Bypass P17.4 1802 Auto Bypass Delay Note Available on PROFIBUS in October 2014. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 140 3122 Interval 1 From Day P19.30 3100 Timer 3 Duration 3102 Timer 3 Channel P19.31 P19.4 3123 Interval 1 To Day P19.5 3124 Interval 1 Channel Note Available on PROFIBUS in October 2014. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 141 MAC Address P20.2.13 3270 Instance Number P20.2.14 3273 Comm Timeout BACnet P20.2.15 3265 Protocol Status 3274 Fault Code P20.2.16 P20.2.2 3221 Slave Address P20.2.3 3222 Baud Rate Note Available on PROFIBUS in October 2014. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 142 2206 Brake Chopper Stat P21.3.2 2200 Brake Resistor P21.3.3 Serial Number 3000 Real Time Clock P21.4.1 P21.4.10 Trip Power Hr Count P21.4.11 Clear Trip Power Count Note Available on PROFIBUS in October 2014. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 143 Motor Interlock 1 P3.38 1910 Motor Interlock 2 P3.39 1910 Motor Interlock 3 P3.4 Thermistor Input Select P3.40 1910 Motor Interlock 4 P3.41 1910 Motor Interlock 5 Note Available on PROFIBUS in October 2014. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 144 PID2 Superv Enable P5.27 1409 2861 PID2 Superv Upper Limit 1411 2862 PID2 Superv Lower Limit P5.28 P5.29 1413 2863 PID2 Superv Delay P5.3 RO2 Function Note Available on PROFIBUS in October 2014. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 145 Frequency Ramp Out FilterTime Constant P8.18 1591 2406 Speed Error Filter Time Constant P8.19 1592 2405 Speed Error Band Stop Frequency P8.2 Current Limit P8.20 1593 2400 Speed Control Kp Note Available on PROFIBUS in October 2014. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 146 1426 Leak Inductance P8.56 1427 Mutual Inductance P8.57 Excitation Current P8.6 Voltage at FWP P8.7 V/Hz Mid Frequency P8.8 V/Hz Mid Voltage P8.9 Zero Frequency Voltage Note Available on PROFIBUS in October 2014. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 147 Uvolt Fault Response P9.6 13080 Output Phase Fault P9.7 9008 Ground Fault P9.8 17168 Motor Thermal Protection P9.9 1012 Motor Thermal F0 Current Keypad Torque Ref Keypad Reference Note Available on PROFIBUS in October 2014. PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 148 Appendix A—Parameter ID List PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 149 Appendix A—Parameter ID List PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 150 Appendix A—Parameter ID List PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com...
  • Page 152 Eaton is dedicated to ensuring that reliable, efficient and safe power is available when it’s needed most. With unparalleled knowledge of electrical power management across industries, experts at Eaton deliver customized, integrated solutions to solve our customers’ most critical challenges.

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