Eaton PowerXL DA1 Installation Manual
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Eaton PowerXL DA1 Installation Manual

Variabe frequency drives
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11/16 MN04020005Z-EN
PowerXL
™
DA1
Variabe Frequency Drives
Installation Manual

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Summary of Contents for Eaton PowerXL DA1

  • Page 1 Manual 11/16 MN04020005Z-EN PowerXL ™ Variabe Frequency Drives Installation Manual...
  • Page 2 No part of this manual may be reproduced in any form (printed, photocopy, microfilm or any other process) or processed, duplicated or distributed by means of electronic systems without written permission of Eaton Industries GmbH, Bonn. Subject to alteration without notice.
  • Page 3 Danger! Dangerous electrical voltage! Before commencing the installation • Disconnect the power supply of the device. • Wherever faults in the automation system may cause injury or material damage, external measures must be • Ensure that devices cannot be accidentally restarted. implemented to ensure a safe operating state in the event •...

  • Page 5: Table Of Contents

    Service and warranty..............36 Engineering................. 37 Introduction .................. 37 Electrical power network ............. 39 2.2.1 Mains connection and network configuration ......39 2.2.2 Mains voltage and frequency ............40 2.2.3 Voltage balance ................40 DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 6 Control panel installation.............. 80 IP66/NEMA4X degree of protection ..........81 EMC installation ................83 3.5.1 EMC compliance in the control panel .......... 83 3.5.2 Earthing..................85 3.5.3 Internal filters (EMC and VAR screws)......... 86 DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 7 Technical Data ................143 General rating data ............... 143 Specific rated operational data ............. 147 6.2.1 DA1-12… series ................147 6.2.2 DA1-32… series ................148 6.2.3 DA1-34… series ................151 6.2.4 DA1-35… series ................154 DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 8 Radio interference suppression filter ........... 176 Braking resistances..............182 6.10 Motor chokes................188 6.11 Sine filter..................190 6.12 All-pole sine filters................ 192 Accessories................. 195 List of accessories ............... 195 Alphabetical index ..............197 DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 9: About This Manual

    A separate manual – MN04020006Z-EN (“Parameter Manual”) – goes over how to configure the parameters for DA1 variable frequency drives and provides application examples as well. This manual is available on the Eaton website at: www.eaton.eu/Europe/Electrical/CustomerSupport/DownloadCenter/ ￫ Customer support ￫ Download Center –...

  • Page 10: Writing Conventions

    ￫ All the specifications in this manual refer to the hardware and software versions documented in it. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 11: Documents With Additional Information

    Organic Light Emitting Diode Personal Computer Power Drive System (magnet system) Protective earth  EMC connection to PE for screened lines Parameter number Reverse run (anticlockwise rotation field active) SCCR Short Circuit Current Rating Underwriters Laboratories DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 12: Mains Supply Voltages

    -17.222 °C (T × 9/5 + 32 Speed Revolutions per minute 1 rpm 1 min Weight pound 1 lb 0.4536 kg 2.205 Flow rate cubic feed per minute 1 cfm 1.698 m /min 0.5889 DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 13: Da1 Device Series

    IP55 degree of protection, an OLED display, and an internal DC link choke in frame sizes FS5, FS6, and FS7 • 200 kW to 250 kW (with 400 V) with an IP20 degree of protection and an OLED display (frame size FS8) DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 14 Degree of protection Degree of protection Degree of protection IP20 protection IP66, with local IP55 (200 kW, 250 kW) IP20 controls DA1-…-A20C DA1-…-B6SC DA1-…-B55C DA1-…-B20C (DA1-…-B66C – without controls) Figure 1: Models and enclosure versions DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 15: System Overview

    DX-LN… mains choke, DX-LM3-… motor choke, DX-SIN3-… sine filter c DX-BR… braking resistance d DX-NET... fieldbus connection and DXA-EXT... expansion group e DX-COM-STICK communication module and accessories (e. g. DX-CBL-… connection cable) f DX-KEY-…keypad (external) DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 16: Checking The Delivery

    Open the packaging with suitable tools and inspect the contents immediately after delivery to ensure that they are complete and undamaged. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 17 FS2, FS3  D C - L1 /L L2 /N C O M  D C + B R Figure 4: Equipment supplied (example: frame size FS2, degree of protection IP20) DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 18: Rated Operational Data

    O/P: 0-250 V, 4.3 A, 0.75 kW/1.0 HP, 3 ph, 0-500 Hz Serial No.: 57227302045 S/Ware: 0.00 Figure 7: Nameplate ② (on the front) The inscription of the nameplate has the following meaning (example): DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 19 Manufacturing date: 11-08-2013 Max amb. 50 °C Maximum permissible ambient air temperature (50 °C) Variable frequency drive is an electrical apparatus. Read the manual (in this case MN04020005Z-EN) before making any electrical connections and commissioning. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 20: Catalog Number Selection

    1 = single-phase mains connection/three-phase motor 3 = three-phase mains connection/three-phase motor Device series DA1 = Variable frequency drive, advanced, Series 1 (D = Drives, A = Advanced, 1 = Series) Figure 8: Catalog number selection DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 21 55 = IP55 degree of protection C = PCB protection (coated board) 1) See following note ￫ For DA1-35…NB-… devices, an external radio interference suppression filter is required for operation as per IEC/EN 61800-3. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 22: Features

    – IP20 DA1-12011FB-B66C 10.5 OLED – ✓ – IP66 DA1-12011FB-B6SC 10.5 OLED ✓ ✓ – IP66 1) As per IEC standards 2) Quote from “Power Conversion Equipment - UL 508C, May 3, 2002”. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 23 – ✓ ✓ IP55 DA1-32202FB-B55C OLED – ✓ ✓ IP55 DA1-32248FB-B55C OLED – ✓ ✓ IP55 1) As per IEC standards 2) Quote from “Power Conversion Equipment - UL 508C, May 3, 2002”. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 24 ✓ ✓ IP55 DA1-34110FB-B55C OLED – ✓ ✓ IP55 DA1-34150FB-B55C OLED – ✓ ✓ IP55 DA1-34180FB-B55C OLED – ✓ ✓ IP55 DA1-34202FB-B55C OLED – ✓ ✓ IP55 DA1-34240FB-B55C OLED – ✓ ✓ IP55 DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 25 3) If it is not guaranteed that the system percentage impedance is greater than or equal to 1 %, a mains choke must be connected. Your u value should fall between 1 and 4 %. Examples: DA1-34370FB-B20C → DX-LN3-370 DA1-34450FB-B20C → DX-LN3-450 DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 26 – ✓ IP55 DA1-35105NB-B55C OLED – – ✓ IP55 DA1-35130NB-B55C OLED – – ✓ IP55 DA1-35150NB-B55C OLED – – ✓ IP55 1) Quote from “Power Conversion Equipment - UL 508C, May 3, 2002”. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 27: Description

    Connection terminals in power section (motor feeder) g Slot for fieldbus connection or expansion module h Communication interface (RJ45) i Operating unit with 5 control buttons and LED display j Info card DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 28: Degree Of Protection Ip20 (Fs8)

    Enclosure cover for the connection terminals in the power section The info cards are located at the back of the enclosure cover. PZ 2 Figure 11:Info cards (back of enclosure cover ⑧) DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 29: Degree Of Protection Ip55 (Fs4, Fs5, Fs6, Fs7)

    Figure 13:Blanking plate with holes for cable glands (FS4, FS5) ￫ The equipment supplied with frame sizes FS4 and FS5 includes an additional blanking plate ⑦ that already has holes for the cable glands. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 30: Degree Of Protection Ip66 (Fs2, Fs3)

    Slot for fieldbus connection or expansion module j Communication interface (RJ45) k Cover The info cards ⑪ are located inside the lower enclosure cover, which features three knockouts for cable glands to the control section. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 31: Voltage Categories

    Motor: 0.75 - 11 kW (230 V, 50 Hz), 1 - 15 HP (230 V, 60 Hz) Motor FS2, FS3, FS4 L1/L L2/N 230 V (U = 3 ~ 230 V) 3 ∼   EMC Filter Brake Chopper Figure 16:DA1-32…FB-… • = 61 - 248 A DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 32 400 V (U = 3 ~ 400 V) 3 ∼ 460 V (U = 3 ~ 480 V)   EMC Filter DC Link Choke Brake Chopper Figure 19:DA1-34…FB-B55C with DC link choke DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 33 500 V (U = 3 ~ 500 V) 3 ∼ 575 V (U = 3 ~ 600 V)   Brake Chopper Figure 22:DA1-34…NB-B55C with DC link choke (without radio interference suppression filter) DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 34: Selection Criteria

    DA1-34…: 3-phase main terminal, rated operating voltage: 400 V • DA1-…2D2…: 2.2 A – The variable frequency drive’s rated operational current (output current) guarantees that the motor will be supplied with the required rated operational current (1.9 A). DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 35 It may be necessary to install motor chokes or sine filters between the variable frequency drive and the motor in order to dampen and compensate for deviating current values. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 36: Output Reduction (Derating)

    2) The pulse frequency’s effective rms value will be approximately half the value set with parameter P2-24 (double modulation). ￫ For more information on the subject of derating, please refer to application note AP040039EN. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 37 14 A - 10 % - 10 % - 3 % = (14 x 0.9 x 0.9 x 0.97) A= approx. 11 A The DA1-34014FB-B55C variable frequency drive meets the necessary operating conditions. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 38: Proper Use

    Always observe the technical data and connection conditions! For additional information, refer to the equipment nameplate or label at the frequency inverter and the documentation. Any other use will be considered to be an improper use of the device. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 39: Maintenance And Inspection

    To prevent damage to the variable speed starter’s internal DC link capacitors, it is not recommended to store the variable frequency drive for more than 12 months (￫ Section 1.12, „Charging the internal DC link capacitors“). DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 40: Charging The Internal Dc Link Capacitors

    Information concerning the guarantee can be found in the Terms and Conditions Eaton Industries GmbH. Break-Down Service Please contact your local office: http://www.eaton.eu/aftersales Hotline After Sales Service +49 (0) 180 5 223822 (de, en) AfterSalesEGBonn@eaton.com DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 41: Engineering

    All applicable laws and local standards must be complied with when planning and carrying out the installation. Not following the recommendations provided may result in problems what will not be covered by the warranty. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 42 (Temperature, motor speed) g Load system: Driven system equipment (process, speed, torque) ⑥ ϑ ⑦ M, n Figure 24:Magnet system example (overall system as its own system or as part of a larger system) DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 43: Electrical Power Network

    EMC and Low Voltage Directives. Good earthing measures are a prerequisite for the effective insert of further measures such as screen earth kit or filters here. Without respective grounding measures, further steps are superfluous. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 44: Mains Voltage And Frequency

    ≦ +3 %. If this condition is not fulfilled, or symmetry at the connection location is not known, the use of an assigned main choke is recommended. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 45: Total Harmonic Distortion (Thd)

    In the project planning for the connection of variable frequency drives to AC supply systems with undefined circumstances, consider using main chokes. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 46: Safety And Switching

    The fuses will protect the supply cable in the event of a short-circuit, limit any damage to the variable frequency drive, and prevent damage to upstream devices in the event of a short-circuit in the variable frequency drive. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 47: Cable Cross-Sections

    (158 °F), and will often require installation inside a metal conduit (please consult the applicable local standards). ￫ For the rated cable cross-sectional areas for DA1 variable frequency drives, please refer to the technical data chapter in ￫ Section 6.4, „Cable cross-sections“, page 161. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 48: Residual Current Circuit-Breaker

    Other protective measures against direct and indirect contact can be used for DA1 variable frequency drives, including isolating them from the supply system with the use of a transformer. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 49: Mains Contactors

    1.25 times higher input current. ￫ For the rated mains contactors for DA1 variable frequency drives, please refer to the technical data chapter in ￫ Section 6.6, „Mains contactors“, page 168. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 50: Using A Bypass Connection

    DA1 variable frequency drive U V W S1 Interlocked switching between variable frequency drive and bypass Motor protection (overload relay, alternative to ①) M1 Three-phase motor ② 3∼ Figure 26:Bypass motor control (example) DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 51: Mains Chokes

    For the rated mains contactors for DA1 variable frequency drives, please refer to the technical data chapter in ￫ Section 6.7, „Mains chokes“, page 172. For more information and technical data on DX-LN… mains chokes, please refer to instruction leaflet IL00906003Z. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 52: Radio Interference Suppression Filter

    ￫ For the rated radio interference suppression filters for DA1 variable frequency drives, please refer to the technical data chapter in ￫ Section 6.8, „Radio interference suppression filter“, page 176. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 53: Braking Resistances

    This is due to the fact that not all of the application conditions required for sizing will be available when the engineering stage starts. Because of this, and as a simplification, brake resistors are instead usually classified for two load groups: DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 54 Braking Brakin DF[%] = x 100 % The required continuous rating for a duty factor of 10 % (= DF[%]), for example, can be calculated as follows: x 10 % Peak DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 55 DA1 variable frequency drives’ ratings. ￫ For the rated brake resistors for DA1 variable frequency drives, please refer to the technical data chapter in ￫ Section 6.9, „Braking resistances“, page 182. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 56: Motor Chokes

    For the rated motor chokes for DA1 variable frequency drives, please refer to the technical data chapter in ￫ Section 6.10, „Motor chokes“, page 188. For more information and technical data on DX-LM3… motor chokes, please refer to instruction leaflet IL00906003Z. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 57: Sine Filter

    (1 ≙ 8 kHz → 4 kHz; 2 ≙ 12 kHz → 6 kHz). ￫ For the rated sine filters for DA1 variable frequency drives, please refer to the technical data chapter in ￫ Section 6.11, „Sine filter“, page 190. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 58: Three-Phase Motor

    (in order to ensure that the motor will be protected). For significantly lower motor outputs, the "frequency control (V/Hz)" operating mode must be set (P4-01 = 2). DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 59: Circuit Types With Three-Phase Motors

    230 V; output voltage: three-phase 230 V ￫ DA1-124D3… Motor connection DA1 variable according to according to frequency drives U1 (-U2) T1 (-T4) V1 (-V2) T2 (-T5) W1 (-W2) T3 (-T6) DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 60: Connecting Motors In Parallel

    The total of the motor currents in operation, plus one motor’s inrush current, must be less than the rated operational current of the variable frequency drive. In applications with motors that will be connected and disconnected, we recommend using a motor choke. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 61 F1, F2, F3, …: Overload relay (bimetallic relay or PKE) U1 V1 W1 U1 V1 W1 U1 V1 W1 ˜ ˜ ˜ Figure 32:Example: Parallel connection of several motors to one frequency inverter DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 62: Single-Phase Ac Motors

    = 195 V / 1000 rpm, for example ) will deviate significantly from the usual specifications. ￫ For information on and examples for permanent magnet and brushless DC motors, please refer to application note AP040051EN. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 63: Sto Function

    (IGBTs) failing, having the STO function activated may result in a motor shaft rotational movement of 180 degrees/p (p = Number of motor pole pairs). DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 64: Tüv Certification

    Standard requirement SIL 2 or PL d SC 3 or better with interlocked opposing contacts Number of output contacts Two independent Rated switching voltage 30 V DC Current carrying capacity 100 mA (at least) DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 65: Sto-Compatible Installation

    The conductor cross-section used for the STO installation should be between 0.05 and 2.5 mm (AWG 30-12). The length of the cable connected to the control signal terminals should not exceed 25 meters. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 66 12 (STO+) must be wired individually and installed separately (eks, separate mechanical protection with two closed cable ducts or two conduits). These two separately wired single cables must be screened, and the corresponding cable screen must be earthed (PES). DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 67: Sto Function Pick-Up Time

    12 and 13) become de-energized to the moment when the outputs in the power section (U, V, W) are in a state in which no torque is produced in the motor (STO function activated) is less than 1 ms. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 68: Sto Function Parameters

    Relay RO1 will be switched off if parameter P2-15 is set to 13 (changeover contact: 14-16 = open, 14-15 = closed) • Relay RO2 will be switched off if parameter P2-18 is set to 13 (N/O: 17-18 = open). DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 69 (FWD/REV). OFF: Output frequency ≦ P2-08 if there is no START command present (FWD/REV). • 9: reserved • 9: reserved • 10: reserved • 11: reserved • 12: reserved 13: STO status (STO = Safe Torque OFF) DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 70 Observe the following warning! DANGER  For the automatic start mode (Auto-0 to Auto-5), personnel protection and the impact on the drive system must be analyzed separately. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 71: Fault Messages

    The motor is running while being controlled by the DA1 variable frequency drive and an STO input (control signal terminal 12 or 13) is de-energized. InHibit is displayed and the motor coasts, DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 72: Regular Maintenance

    DA1’s braking function cannot be considered a fail-safe method by itself. If a motor braking function is required, an appropriate safety relay and/or a mechanical braking system or a similar method must be used. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 73 1% for every 100 m above 1000 m (up to max. 4000 m for IEC / 2000 m for UL) • Relative humidity: < 95% (non-condensing). The DA1 variable frequency drive must always be free of frost and moisture. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 74 2 Engineering 2.10 STO function DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 75: Installation

    Environments with mechanical vibration and impact loads that go beyond the requirements in EN 50178. • Areas in which the variable frequency drive takes care of safety functions that must guarantee machine and personnel protection. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 76: Mounting

    Install the DA1 variable frequency drive only on a nonflammable mounting base (e.g., on a metal plate). Figure 36:Surface mounting on metal plate IP66 DA1 variable frequency drives must be installed as required by the local conditions for this degree of protection. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 77: Mounting Position

    14 15 16 17 18   Figure 38:Clearances for air cooling (left: IP20; right: IP66) ￫ The variable frequency drives can be mounted side by side without any lateral clearance between them. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 78 Figure 39:Minimum required clearance ① in front of the variable frequency drive when installed in an ① enclosure (control panel) ￫ Please note that the mounting makes it possible to open and close the control signal terminal covers without any problems. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 79 Failure to do so may expose the device on top to a thermal overload caused by the guided air flow (device fan). Figure 40:Deflector due to increased circulation caused by device fan DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 80 The following formula provides a good reference value for estimating heat dissipation at target conditions, and can be used to size cooling and ventilation equipment for electrical rooms: [kW] = P [kW] x 0.025 Dissipated Motor DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 81: Fixing

    Figure 42:Mounting dimensions ▶ First fit the screws at the specified positions, mount the variable frequency drive and then fully tighten all screws. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 82 FS3) and a degree of protection of IP20 can also be mounted on a mounting rail as per IEC/EN 60715. ￫ If you use EMC mounting adapters (DX-EMC-MNT-…), use a tall mounting rail (15 mm) preferably. 0.04” 0.29” 0.59” Figure 43:Mounting rail conforming with IEC/EN 60715 DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 83 5 mm (f 0.197“) Figure 45:Dismantling from mounting rails ▶ Now pull the lower edge away from the mounting surface (towards you) [3] before lifting the variable frequency drive off the mounting rail. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 84: Control Panel Installation

    ① ① Figure 46:Stable control panel setup ￫ Heavy accessories such as motor chokes and sine filters should always be installed on the control panel’s base plate. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 85: Ip66/Nema4X Degree Of Protection

    FS2, FS3 = 4 x M4 1 Nm (8.85 lb-in) Figure 48:Openings for fixing screws DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 86 ⌀ = 5 mm ￫ 2 x (⌀ = 0.20" ￫ 2 x) Figure 49:DA1-…-A6SC with padlock ▶ Push on the center of the switch in order to open the opening for the padlock. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 87: Emc Installation

    ￫ Do not make connections to painted surfaces (electrolytic oxidation, yellow chromated). ￫ Install the variable frequency drive as directly as possible (without spacers) on a metal plate (mounting plate). DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 88 ①. Analog signal cables (measured values, setpoints, and correction values) must be routed inside screened conduit. Figure 51:Separate routing a Power cable: mains voltage, motor connection b Control and signal lines, fieldbus connections DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 89: Earthing

    In the case of devices powered with a three-phase supply (DA1-3…), this fault current must be monitored by a residual current device (RCD, type B). DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 90: Internal Filters (Emc And Var Screws)

    In connections to isolated power sources (IT networks), the EMC and VAR screw should be removed. The earth fault monitors required for IT networks must be suitable for operation with power electronic devices (IEC 61557-8). DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 91: Var Screw

    Use only shields with tinned or nickel-plated copper braiding. Braided steel shields are unsuitable. ￫ Control and signal lines (analog, digital) should always be grounded on one end, in the immediate vicinity of the supply voltage source (PES). DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 92: Emc Cable Brackets

    Cable bracket Frame size DA1 Gland plates Quantity/designation DX-EMC-MNT-2N 1/mains connection DX-EMC-MNT-2M 3/control cables, motor connection, external braking resistance DX-EMC-MNT-3N 1/mains connection DX-EMC-MNT-3M 3/control cables, motor connection, external braking resistance DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 93: General Installation Diagram

    Cable routing: Do not route power cables and control cables parallel to each other in a single cable duct. If they need to be routed in parallel, they should be in separate metal cable ducts (in order to meet EMC requirements). DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 94: Electrical Installation

    (5) minutes after the supply voltage has been switched off (intermediate circuit capacitor discharging time). Pay attention to hazard warnings! ￫ Complete the following steps with the specified tools and without using force. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 95: Power Section Connections

    The number and the arrangement of the connection terminals used depend on the variable frequency drive’s frame size and model. NOTICE The variable frequency drive must always be connected with ground potential via a grounding conductor (PE). DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 96 (R ￫ DC+ and DC- for DC link coupling or if the device is being supplied with DC voltage. To do this, the terminal screw cover needs to be knocked out. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 97 Sizes FS6 and FS7 PZ 2 2 Nm (17.7 lb-in) Figure 57:Removing the cover Unscrew the two screws at the bottom [1], lift the cover from the bottom [2], and then remove it towards you DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 98 • DA1-32… (200 - 240 V) optional) • DA1-34… (380 - 480 V) • DA1-35… (500 - 600 V) Figure 59:Connection terminals for FS4 and FS5 ￫ PE earthing connection with ring terminals on the right side. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 99 If the device is installed in a control panel, the lower blanking plate and the front enclosure cover must not be installed. Without the cover, the DA1 variable frequency drive will have an IP40 degree of protection. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 100 • DA1-34… (380 - 480 V) Figure 62:Terminal bolt for FS8 The PE earthing connection is made with ring terminals and the bolts on the right side. ￫ Stud terminal + has the same function as terminal DC+. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 101 • DA1-34… (380 - 480 V) • DA1-35… (500 - 600 V) Motor connection for three-phase motors:  (motor voltage = supply voltage) optional: External braking resistance (R ￫ Terminal + has the same function as terminal DC+. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 102 1 x 25.5 mm M25 with 25.5 mm 2 x 21 mm 1 x 21 mm M20 with 21 mm 1 x 25.5 mm 1 x 25.5 mm (open) M25 with 25.5 mm DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 103 In order to prevent EMC interference, this twisted screen connection should be as short as possible (recommended value for the twisted cable screen: b ≧ 1/5 a). 15 mm (0.59’’) Figure 66:Screened connection cable in motor circuit DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 104 (PES) with a large area connection. Free or non-shielded connection cables should not be any longer than about 300 mm. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 105 Motor connection (screened cable with metal cable gland) The lower metal section already comes with openings for the cable glands to the power section. Figure 69:Openings for cable glands with IP66 degree of protection DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 106 PE terminal. 1 2 3 4 5 6 7 8 9 10 11 ⏚ L1/N L2/N ⏚ Figure 70:Grounding the EMC cable gland (IP66) Figure 71:Example: diagram of EMC gland assembly DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 107 Figure 73:Blanking plate with openings and earthing stud (FS4, FS5) Table 15: Openings (FS4, FS5) Frame size ⌀ mm (in) mm (in) mm (in) mm (in) 40.5 (1.59) 25.5 (1) 40.5 (1.59) 10 (0.35) 50.5 (1.99) 25.5 (1) 50.5 (1.99) 18 (0.71) DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 108: Connection On Control Section

    The cross-sections to be used in the connections and the tightening torques for screws are listed in the following. Table 16: Control signal terminal dimensions 1 Nm (8.85 lb-in) Frame size FS2, …, FS8 0.2 - 2.5 24 - 12 0.31 0.6 x 3.5 DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 109 Closed = RUN operating signal 250 V AC/6 A or 30 V DC/5 A Relay 2, N/O contact 1) Configurable function: Manual MN04020006Z-EN describes the functions and modes for the configurable control signal terminals. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 110 Figure 76:Simple connection example ￫ Prevent the shielding from becoming unbraided, i.e. by pushing the separated plastic covering over the end of the shielding or with a rubber grommet on the end of the shielding. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 111 Prevent the screen from becoming unbraided at the other end of the control cable, e.g. by using a rubber grommet. The shield braid must not make any connection with the protective ground here because this would cause problems with an interference loop. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 112 Control signal terminal 10 as digital input 5 (DI5), can be switched between f-Fix1 and f-Fix2. ￫ The setting (digital/analog) for terminals 6 and 10 will be configured automatically based on the value set for P1-13. Figure 78:Control signal terminals (digital / analog) DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 113 ￫ Control signal terminals 7 and 9 are the common 0 V reference potential for all analog and digital signals. By default, the speed/frequency (AO1) and the output current (AO2) will be displayed. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 114 The relay function can be configured using parameters P2-15 and P2-18. The electrical connection specifications for control signal terminals or relay contacts are: • 250 V AC, max. 6 A • 30 V DC, max. 5 A DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 115 Read readings and error registers • Address and read parameters via the RJ45 interface, the drivesConnect parameter configuration program, field buses, and SmartWire-DT. • Control control level functions without the power section being powered. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 116 CO M RJ45  DC + BR Figure 82:RJ45 interface (example: location on FS2 frame size) ￫ DA1 variable frequency drives do not have an internal bus termination resistor – use EASY-NT-R if necessary. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 117 For the enable signal for operation, you will also need to install an insulated wire jumper from terminal 1 to terminal 12 (STO+) and a link from terminal 13 (STO-) to terminal 9 or 7 (￫ Figure 74, page 104). DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 118: Block Diagrams

    ￫ An external 24 V power supply can be connected to control signal terminals 1 (+24 V) and 7 or 9 (0 V). DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 119: Da1-12

    1 AC 200 - 240 V 50/60 Hz L2/N  L1/L RS485 Modbus RTU CANopen OP-Bus  3 AC 230 V  Figure 84:Block diagram DA1-12… ① Relay: Safe Torque Off (STO), SIL 2 (EN 61800-5-2) DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 120: Da1-32

    L2/N RS485 Modbus RTU CANopen OP-Bus  3 AC 230/400/460 V  Figure 85:Block diagram for DA1-32…, DA1-34…, FS2 and FS3 frame sizes ① Relay: Safe Torque Off (STO), SIL 2 (EN 61800-5-2) DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 121: Da1-32

    50/60 Hz  RS485 Modbus RTU CANopen OP-Bus  3 AC 230/400/460 V  Figure 86:Block diagram for DA1-32…, DA1-34…, FS4 frame size ① Relay: Safe Torque Off (STO), SIL 2 (EN 61800-5-2) DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 122: Da1-32

    DA1-34... 3 AC 380 - 480 V 50/60 Hz  RS485 Modbus RTU CANopen OP-Bus  3 AC 230/400/460 V  Figure 87:Block diagram DA1-32…, DA1-34… ① Relay: Safe Torque Off (STO), SIL 2 (EN 61800-5-2) DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 123: Da1-34370

    1%, a mains choke must be connected. Your u value should fall between 1 and 4%. ③ Check the L1–L2–L3 phase sequence (rotating field direction). If the phase sequence is wrong, the FAn-F fault message will be displayed. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 124: Da1-35

    OP-Bus  3 AC 500/575 V  Figure 89:Block diagram DA1-35… ① Relay: Safe Torque Off (STO), SIL 2 (EN 61800-5-2) ￫ DA1-35… devices do not feature an internal radio interference suppression filter. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 125: Da1-35

    DA1-35... 3 AC 500 - 600 V 50/60 Hz  RS485 Modbus RTU CANopen OP-Bus  3 AC 500/575 V  Figure 90:DA1-35… block diagram in frame size FS4 ① Relay: Safe Torque Off (STO), SIL 2 (EN 61800-5-2) DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 126: Da1-35

    50/60 Hz  RS485 Modbus RTU CANopen OP-Bus  3 AC 500/575 V  Figure 91:DA1-35… block diagram in frame size FS5 and FS6 ① Relay: Safe Torque Off (STO), SIL 2 (EN 61800-5-2) DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 127: Da1-12

    ① Direct enable signal for STO function or relay: Safe Torque Off (STO), SIL 2 (EN 61800-5-2) as in ￫ Figure 84, page 115. ￫ The STO connection must be made by the user. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 128: Da1-32

    ① Direct enable signal for STO function or relay: Safe Torque Off (STO), SIL 2 (EN 61800-5-2) as in ￫ Figure 85, page 116. ￫ The STO connection must be made by the user. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 129: Da1-35

    ① Direct enable signal for STO function or relay: Safe Torque Off (STO), SIL 2 (EN 61800-5-2) as in ￫ Figure 90, page 121. ￫ The STO connection must be made by the user. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 130: Insulation Testing

    1000 V. The insulation resistance must be greater than 1 MΩ. ￫ Consider the notes from the motor manufacturer in testing the insulation resistance. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 131: Protection Against Electric Shock

    41.1 or within 5 seconds – depending on the applicable scenario – as per IEC/HD 60364-41 (DIN VDE 0100-410; VDE 0100-410):2007-06). DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 132 3 Installation 3.9 Protection against electric shock DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 133: Operation

    The effective direction of a coupled machine will allow the motor to start. All emergency switching off functions and safety functions (￫ Section 2.10, „STO function“, page59) are in an appropriate condition. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 134: Hazard Warnings For Operation

    DANGER  Following a shutdown (fault, mains voltage off), the motor can start automatically (when the supply voltage is switched back on) if the automatic restart function has been enabled (￫ parameters P2-36). DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 135: Commissioning With Control Signal Terminals (Default Settings)

    You can skip this section if you want to set up the parameters directly for optimal operation of the variable frequency drive based on the motor data (rating plate) and the application. The following shows a simplified connecting example of a connection with default settings. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 136 DC link will be used to generate the control voltage and light up the 7-segment LED display (STOP). At this point, the variable frequency drive will be ready for operation (correct operating status) and in Stop mode. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 137 (STOP). The motor comes to an uncontrolled stop (see ① in Figure95). The acceleration time is set in parameter P1-03. +24 V STOP P1-07 = 50 Hz ① P1-03 Figure 95:Start-Stop command with maximum reference voltage DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 138: Handling The Keypad

    The selected language setting can then be saved by pressing the OK button. ￫ The START, STOP, UP, and DOWN buttons need to be enabled with parameter P1-12 (local process data source). DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 139 • Decrement numeric value or parameter number Note: 1) P1-12 = 1 (one operating direction) or P1-12 = 2 (two operating directions); The operating direction will be reversed when the START button is pressed 2) P1-12 = 2 only DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 140: Adjust Parameters

    → All parameters will be restored to their default settings. The display will show P-dEF Resetting after a fault Press the STOP button to reset a fault message. The display will show StoP DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 141: Fault Messages

    2 (DI1) or 3 (DI2) (new start signal). If parameter P2-36 is set to a value between 2 (Auto-1) and 6 (Auto-5), the variable frequency drive will attempt to automatically start again up to five times. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 142: Fault List

    (> P1-08).In this case, use P1-03 to make the acceleration ramp longer or reduce the load. • Make sure that the motor is not being mechanically blocked and that there are no additional loads on the motor. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 143 The parameters’ default settings have been loaded. P-dEf • Press the STOP button: You will be able to reconfigure the drive after doing DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 144 (3%). • Reduce the load if possible. • If the fault persists, please contact your nearest Eaton sales branch. Incoming power phase failure (only for devices with a three-phase power P-LOss...
  • Page 145 Possible causes and fixes [dec] Device output fault OVt-F • Please contact your nearest Eaton sales branch. Internal STO circuit fault Sto-F • Please contact your nearest Eaton sales branch. No communication between the encoder module and the variable frequency Enc-01 drive.
  • Page 146 Non-supported function block from function block editor PLC-01 Program from function block editor is too big PLC-02 Division by zero PLC-03 Lower limit is higher than upper limit PLC-04 Overflow table Function block editor PLC-05 DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 147: Technical Data

    Fast transient burst (EFT/B, EN 61000-4-4: 2004) ±1, at 5 kHz, control signal terminal ±2, at 5 kHz, motor connection terminals, Single-phase mains connection terminals ±4, at 5 kHz, three-phase mains connection terminals DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 148 TN and TT earthing systems with directly earthed network) neutral point. IT earthing systems with PCM insulation monitoring relays only. Operation on phase-earthed networks is only permissible up to a maximum phase-earth voltage of 300 V AC. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 149 0 - 25, in the event of a stop Motor pick-up control function (for catching spinning motors) Brake chopper Braking current during continuous operation 100 (I Maximum braking current 150 for 60 s BRmax DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 150 0/-10 - +10 Current carrying capacity DO < 20 AO resolution 12 bits Interface (RJ45) OP bus, Modbus RTU, CANopen, (RS485) STO (Safe Torque Off) Voltage V DC +24 (18 - 30) Current SIL category DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 151: Specific Rated Operational Data

    4 - 32 kHz 4 - 32 4 - 32 Maximum leakage current to earth (PE), without 2.49 2.49 2.49 motor Efficiency η 0.94 0.96 0.95 Heat dissipation at I 45.75 103.4 Frame size DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 152: Da1-32

    Maximum leakage current to earth (PE), without motor 1.73 1.73 1.73 0.93 0.93 1.42 Efficiency η 0.95 0.96 0.96 0.96 0.97 0.97 Heat dissipation at I 39.75 61.5 90.2 170.5 170.5 Frame size DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 153 4 -24 4 - 16 Maximum leakage current to earth (PE), without motor 1.42 1.42 0.28 0.28 1.54 1.54 Efficiency η 0.97 0.97 0.97 0.97 0.97 0.97 Heat dissipation at I 187.5 Frame size DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 154 4 - 8 4 - 16 4 - 12 Maximum leakage current to earth (PE), without motor 1.54 1.54 2.74 2.74 Efficiency η 0.97 0.98 0.98 0.98 Heat dissipation at I 1100 1425 Frame size DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 155: Da1-34

    Maximum leakage current to earth (PE), without 4.65 4.65 4.65 4.65 1.55 1.55 1.55 motor Efficiency η 0.92 0.95 0.95 0.96 0.96 0.97 0.97 Heat dissipation at I 63.75 76.5 101.2 Frame size DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 156 4 - 16 Maximum leakage current to earth (PE), without motor 2.47 2.47 2.47 2.47 0.49 0.49 2.68 Efficiency η 0.97 0.97 0.97 0.97 0.97 0.97 0.97 Heat dissipation at I 1080 Frame size DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 157 Maximum leakage current to earth (PE), 2.68 2.68 2.68 4.75 4.75 4.75 without motor Efficiency η 0.98 0.98 0.98 0.98 0.98 0.98 Heat dissipation at I 1210 1575 1800 2090 2375 3040 4000 5000 Frame size DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 158: Da1-35

    4 - 24 4 - 24 Maximum leakage current to earth (PE), without motor – – – – – – Efficiency η 0.97 0.97 0.97 0.97 0.97 0.97 Heat dissipation at I 22.5 Frame size DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 159 Switching frequency (pulse frequency) Default settings Setting range Maximum leakage current to earth (PE), without motor – – – – – – Efficiency η 0.97 0.97 0.97 0.97 0.97 0.97 Heat dissipation at I Frame size DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 160 Maximum leakage current to earth (PE), without motor – – – – – – Efficiency η 0.97 0.97 0.97 0.97 0.97 0.97 Heat dissipation at I 1110 1350 1650 2250 2700 3300 Frame size DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 161: Dimensions

    185.5 12.2 (4.2) (9.1) (8.5) 0.31 (7.3) (0.2) (0.26) (0.48) (3.97) 12.2 (5.2) (3.9) (10.8) (10) 0.33 (0.2) (0.26) (0.48) (7.72) 1 in = 1’’ = 25.4 mm, 1 mm = 0.0394 in DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 162: Frame Sizes Fs4 To Fs7 In Ip55

    (7.9) (34.1) (33.1) 0.59 (13) (0.79) (0.43) (0.87) (110.23) 1280 1255 (14.2) (7.9) (50.4) (49.5) (0.59) (14.2) (0.79) (0.43) (0.87) (176.37) 1 in = 1’’ = 25.4 mm, 1 mm = 0.0394 in DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 163: Frame Size Fs8 In Ip20

    (in) (in) (in) (in) (in) (in) (in) (in) (in) (lbs) 1005 (18.9) (16.5) (39.6) (37.2) (1.18) (18.9) (0.12) (0.59) (1.38) (286.6) 1 in = 1’’ = 25.4 mm, 1 mm = 0.0394 in DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 164: Frame Sizes Fs2 And Fs3 In Ip66

    (lbs) (7.4) (6.93) (10.12) (7.87) (0.79) (9.42) (0.14) (0.16) (0.33) (10.6) (8.29) (7.78) (12.2) (9.9) (0.98) (10.48) (0.14) (0.16) (0.33) (16.1) 1 in = 1’’ = 25.4 mm, 1 mm = 0.0394 in DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 165: Cable Cross-Sections

    DA1-32180FB-B55C DA1-32202FB-B55C DA1-32248FB-B55C 2 x 95 1) AWG = American wire gauge kcmil = Thousands of circular mils (1 kcmil = 0.5067 mm²) 2) Maximum motor cable length = 100 m (330 ft) DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 166 2 x 150 1250 2 x 120 1250 1) AWG = American wire gauge kcmil = Thousands of circular mils (1 kcmil = 0.5067 mm²) 2) Maximum motor cable length = 100 m (330 ft) DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 167 DA1-35054NB-B55C DA1-35065NB-B55C DA1-35078NB-B55C DA1-35105NB-B55C DA1-35130NB-B55C DA1-35150NB-B55C 1) AWG = American wire gauge kcmil = Thousands of circular mils (1 kcmil = 0.5067 mm²) 2) Maximum motor cable length = 100 m (330 ft) DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 168: Fuses

    6 Technical Data 6.5 Fuses 6.5 Fuses The Eaton circuit-breakers and fuses listed below are examples and can be used without additional measures. If you use other circuit-breakers and/or fuses, make sure to take their protection characteristic and operational voltage into account. When using other circuit-breakers, it may be necessary to also use fuses depending on the circuit-breaker’s model, design, and...
  • Page 169 NZMC3-S250 250NHG1B-400 LPJ-225SP DA1-32180FB-B55C – NZMC3-S250 250NHG1B-400 LPJ-250SP DA1-32202FB-B55C – NZMC3-S320 315NHG2B-400 LPJ-300SP DA1-32248FB-B55C – NZMC3-S400 400NHG2B-400 LPJ-350SP Note: Numbers ①, ②, ③, ④, ⑤, ⑥ refer to the drawings in Table 30. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 170 NZMC3-S400 400NHG2B-400 LPJ-350SP DA1-34302FB-B55C – NZMC3-S400 400NHG2B-400 LPJ-400SP DA1-34370FB-B20C – NZMC3-S500 500NHG3B-400 LPJ-500SP DA1-34450FB-B20C – NZMN3-AE630 630NHG3B-400 LPJ-600SP Note: Numbers ①, ②, ③, ④, ⑤, ⑥ refer to the drawings in Table 30. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 171 125NHG00B 125NHG00B-690 LPJ-125SP DA1-35105NB-B55C NZMC2-S160 160NHG00B 160NHG00B-660 LPJ-150SP DA1-35130NB-B55C NZMC2-S160 160NHG00B 160NHG00B-660 LPJ-175SP DA1-35150NB-B55C NZMC2-S200 200NHG1B 200NHG1B-690 LPJ-175SP Note: Numbers ①, ②, ③, ④, ⑤, ⑥ refer to the drawings in Table 30. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 172: Mains Contactors

    Mains voltage: 230 V Supply voltage (50/60 Hz) U 200 (-10%) - 240 (+10 %) V 230 V AC, single-phase / U 230 V AC, three-phase DA1-124D3FB-… DILEM-...+P1DILEM DILEM-...+P1DILEM DA1-127D0FB-… DILEM-...+P1DILEM DILEM-...+P1DILEM DA1-12011FB-… DILEM-...+P1DILEM DILEM-...+P1DILEM DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 173 DA1-32024FB-B55C DILM17-… DILM17-… DA1-32030FB-B55C DILM17-… DILM25-… DA1-32046FB-B55C DILM40-… DILM50-… DA1-32061FB-B55C DILM50-… DILM50-… DA1-32072FB-B55C DILM65-… DILM80-… DA1-32090FB-B55C DILM95-… DILM95-… DA1-32110FB-B55C DILM95-… DILM115-… DA1-32150FB-B55C DILM150-… DILM170-… DA1-32180FB-B55C DILM170-… DILM185A-… DA1-32202FB-B55C DILM185A-… DILM185A-… DA1-32248FB-B55C DILM185A-… DILM185A-… DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 174 If it is not guaranteed that the system percentage impedance is greater than or equal to 1%, a mains choke must be connected. Your u value should fall between 1 and 4%. Examples: 1) DA1-34370FB-320C with mains choke DX-LN3-370 2) DA1-34450FB-320C with mains choke DX-LN3-450 DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 175 DILM50-… DILM65-… DA1-35078NB-B55C DILM80-… DILM95-… DA1-35105NB-B55C DILM95-… DILM115-… DA1-35130NB-B55C DILM150-… DILM150-… DA1-35150NB-B55C DILM150-… DILM170-… ￫ Technical data on the mains contactors can be found in the main catalog HPL, Contactors DILEM and DILM. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 176: Mains Chokes

    Type Mains voltage: 230 V Supply voltage (50/60 Hz) U 200 (-10%) - 240 (+10 %) V 230 V AC, single-phase / U 230 V AC, three-phase DA1-124D3FB-… DX-LN1-013 DA1-127D0FB-… DX-LN1-018 DA1-12011FB-… DX-LN1-024 DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 177 DA1-32061FB-B55C DX-LN3-080 DX-LN3-080 DA1-32072FB-B55C DX-LN3-080 DX-LN3-080 DA1-32090FB-B55C DX-LN3-100 DX-LN3-120 DA1-32110FB-B55C DX-LN3-120 DX-LN3-160 DA1-32150FB-B55C DX-LN3-160 DX-LN3-200 DA1-32180FB-B55C DX-LN3-200 DX-LN3-200 DA1-32202FB-B55C DX-LN3-250 DX-LN3-250 DA1-32248FB-B55C DX-LN3-250 DX-LN3-300 1) DA1 variable frequency drive with DC link choke DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 178 2) If it is not guaranteed that the system percentage impedance is greater than or equal to 1%, a mains choke must be connected. Your u value should fall between 1 and 4%. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 179 1) DA1 variable frequency drive with DC link choke ￫ Please enquire for mains chokes for mains voltages > 500 V. For more information and technical data on DX-LN… mains chokes, please refer to instruction leaflet IL00906003Z. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 180: Radio Interference Suppression Filter

    The maximum motor cable lengths for the C1, C2, and C3 interference categories listed below are standardized recommended values. They apply to the adjustable switching frequencies (f ) of 4 to 16 kHz (parameter P2-24) in the corresponding ratings. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 181 50 Type Ampere Leakage max. motor cable length rating current (IEC38 +10 %) DA1-124D3FB-A20C DX-EMC12-014-FS2 DA1-127D0FB-A20C DX-EMC12-014-FS2 DA1-12011FB-A20C DX-EMC12-025-FS2 ￫ DX-EMC…-FS2: base-mounted filter for frame size FS2 DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 182 DX-EMC34-008-L DX-EMC34-011-FS2 DX-EMC34-011-FS2-L DA1-327D0FB-A20C DX-EMC34-016 DX-EMC34-016-L DX-EMC34-011-FS2 DX-EMC34-011-FS2-L DA1-32011FB-A20C DX-EMC34-016 DX-EMC34-016-L DX-EMC34-025-FS3 DX-EMC34-025-FS3-L DA1-32018FB-A20C DX-EMC34-030 DX-EMC34-030-L DX-EMC34-025-FS3 DX-EMC34-025-FS3-L DA1-32024FB-A20C DX-EMC34-030 DX-EMC34-030-L DX-EMC34-031-FS4 DX-EMC34-031-FS4-L DA1-32024FB-B55C DX-EMC34-030 DX-EMC34-030-L DX-EMC34-031-FS4 DX-EMC34-031-FS4-L DA1-32046FB-B55C DX-EMC34-055 DX-EMC34-055-L DX-EMC34-075-FS5 DX-EMC34-075-FS5-L DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 183 DX-EMC34-180-L DA1-32202FB-B55C DX-EMC34-250 DX-EMC34-250-L DA1-32248FB-B55C DX-EMC34-250 DX-EMC34-250-L 1) DA1 variable frequency drive with DC link choke 2) Side-mounting configuration only ￫ DX-EMC…-FS: Base-mounted filter for the specified frame size DX-EMC…-L: Low leakage current DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 184 DX-EMC34-008-L DX-EMC34-011-FS2 DX-EMC34-011-FS2-L DA1-344D1FB-A20C DX-EMC34-008 DX-EMC34-008-L DX-EMC34-011-FS2 DX-EMC34-011-FS2-L DA1-349D5FB-A20C DX-EMC34-008 DX-EMC34-008-L DX-EMC34-011-FS2 DX-EMC34-011-FS2-L DA1-34018FB-A20C DX-EMC34-030 DX-EMC34-030-L DX-EMC34-025-FS3 DX-EMC34-025-FS3-L DA1-34024FB-A20C DX-EMC34-030 DX-EMC34-030-L DX-EMC34-031-FS4 DX-EMC34-031-FS4-L DA1-34024FB-B55C DX-EMC34-030 DX-EMC34-030-L DX-EMC34-031-FS4 DX-EMC34-031-FS4-L DA1-34030FB-B55C DX-EMC34-042 DX-EMC34-042-L DX-EMC34-048-FS4 DX-EMC34-048-FS4-L DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 185 3) If it is not guaranteed that the system percentage impedance is greater than or equal to 1%, a mains choke must be connected. Your u value should fall between 1 and 4 %. ￫ DX-EMC…-FS: Base-mounted filter for the specified frame size DX-EMC…-L: Low leakage current DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 186: Braking Resistances

    (centrifugal pumps, fans). • High duty: High load with long braking duration and high duty factor (at least 30 %), e.g., for elevators, downhill conveyors, winders, centrifuges, flywheel motors, and large fans. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 187 (heat sink overtemperature, display: O- t). ￫ For more information and technical data on the DX-BR… brake resistors listed here, please refer to the corresponding instruction leaflet for the individual designs: IL04012024Z, IL04011ZU, IL04014ZU, IL04015ZU, and IL04021ZU. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 188 6 Technical Data 6.9 Braking resistances DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 189 6 Technical Data 6.9 Braking resistances DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 190 6 Technical Data 6.9 Braking resistances DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 191 6 Technical Data 6.9 Braking resistances DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 192: Motor Chokes

    DX-LM3-050 DA1-32061… DA1-34061… DA1-35054… DX-LM3-063 DA1-32072… DA1-34072… DA1-35065…. DX-LM3-080 DA1-35078… DX-LM3-080 DA1-32090… DA1-34090… DX-LM3-100 DA1-32110… DA1-34110… DA1-35105… DX-LM3-150 DA1-32150… DA1-34150… DA1-35130… DX-LM3-150 DA1-35150… DX-LM3-150 DA1-32180… DA1-34180… DX-LM3-180 DA1-32202… DA1-34202… DX-LM3-220 DA1-32248… DA1-34240… DX-LM3-260 DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 193 4) Above 40 °C, with a derating of 1.5 % on rated operational current I of DA1 and DX-LM3… For more information and technical data on DX-LM3… motor chokes, please refer to instruction leaflet IL00906003Z. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 194: Sine Filter

    As a result of double modulation, the value set on the DA1 variable frequency drive will be twice the effective value on the sine filter (1 ≙ 8 kHz → 4 kHz; 2 ≙ 12 kHz → 6 kHz). DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 195 ) to 500 V AC 3) DA1-12011… and DA1-32011… for load currents (rated motor current) of up to 10 A For more information and technical data on DX-SIN3… sine filters, please refer to instruction leaflet IL00906001Z. DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 196: All-Pole Sine Filters

    As a result of double modulation, the value set on the DA1 variable frequency drive will be twice the effective value on the sine filter (1 ≙ 8 kHz → 4 kHz; 2 ≙ 12 kHz → 6 kHz). DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 197 DA1-34030… DX-SIN3-046-A DA1-34039… DX-SIN3-046-A DA1-34046… DX-SIN3-046-A DA1-34061… DX-SIN3-062-A DA1-34072… DX-SIN3-075-A DA1-34090… DX-SIN3-150-A DA1-34110… DX-SIN3-150-A DA1-34150… DX-SIN3-150-A 1) Maximum permissible ambient temperature: + 45 °C; Permissible motor voltage range: 380 - 480 V ±10% DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 198 6 Technical Data 6.12 All-pole sine filters DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 199: Accessories

    EMC cable bracket. Can be used to route and secure cables lL040010ZU in the connection area drivesConnect PC parameter configuration software for variable frequency MN040003 drives, with integrated oscilloscope function, drive control function, and function block creation for DA1 DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 200 7 Accessories 7.1 List of accessories DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

  • Page 201: Alphabetical Index

    Description ....... 23 DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 202 ......105 Switching Frequency ....53, 176 DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...
  • Page 203 ....... . . 36 DA1 Variable Frequency Drives 11/16 MN04020005Z-EN www.eaton.com...

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