Toro Outcross 9060 Service Manual page 305

Removing the Rear Axle (continued)
Installing the Rear Axle
Outcross 9060
18234SL Rev B
3. Remove the rear tie rods; refer to
4. Remove the rear axle drive motor and brake assembly from the motor mount.
Locate and retrieve the dowel pin (item 7) . Retrieve the coupler assembly
(item 14) and support the motor and brake.
5. Disconnect the rear axle speed sensor (item 8) from the machine wire
harness.
6. Disconnect and plug the hydraulic hoses at the steering cylinder and the
differential lock. Cap the hydraulic fittings.
7. Fully extend the drawbar.
The rear axle assembly weighs approximately 208 kg (460 lbs).
8. Use a trolley jack to support the center of the rear axle.
9. Remove the 4 U-bolts securing the rear axle to the frame.
10. Lower and remove the rear axle from the machine.
11. If necessary, remove the motor mount and the steering cylinder assembly.
1. If previously removed, install the steering cylinder assembly. Tighten the
screws that secure the cylinder brackets to the rear axle from 359 to 386
N∙m (265 to 285 ft-lb).
2. If previously removed, install the motor mount. Install the dowel pin and fit
the motor mount to the axle with 4 cap screws. Tighten the screws from 111
to 138 N∙m (82 to 102 ft-lb).
3. Raise and secure the axle to the machine with 4 U-bolts and flange nuts.
Ensure the axle is against the frame and each U-bolt is flush against the
bottom of the axle before tightening. Tighten the U-bolts as follows:
A. Tighten each pair of U-bolts in a crossing pattern to 81 N∙m (60 ft-lb).
B. Tighten each pair of U-bolts in a crossing pattern to 169 N∙m (125 ft-lb).
C. Tighten each pair of U-bolts in a crossing pattern to 257 N∙m (190 ft-lb).
4. Install the hydraulic lines to the steering cylinder and the differential lock.
5. Connect the rear axle speed sensor to the machine wire harness.
6. Apply anti-seize lubricant to the splines of the rear axle and the coupler
assembly and install the coupler.
7. Apply anti-seize lubricant to the splines of the brake assembly and the rear
axle drive motor. Install the brake assembly, a new gasket and the drive
motor.
8. Install the rear tie rods; refer to
9. Check and adjust all 4 axle stop bolts as necessary; refer to
Stop Bolts (page 7–3).
10. Check the oil level in the brake assembly and adjust as necessary; refer
to traction unit Operator's Manual.
11. Check the oil level in each wheel hub and the rear axle and adjust as
necessary; refer to traction unit Operator's Manual.
Removing the Tie Rods (page
WARNING
Installing the Tie Rods (page
Page 7–11 Traction and PTO Drive: Service and Repairs
7–5).
7–5).
Adjusting Axle