Toro Outcross 9060 Service Manual page 94

Installing the Engine (continued)
Engine: Service and Repairs
When installing the engine ensure that you do not damage the
engine, fuel hoses, hydraulic lines, electrical harnesses or other
parts.
4. Carefully lower the engine into the machine while aligning the hydraulic
pump drive coupler.
5. Install the cap screws, snubbing washers and lock nuts securing the engine
mounts to the engine brackets.
6. Remove the pump support and secure the hydraulic pump to the front PTO
gearbox. Tighten the pump mounting screws from 153 to 188 N∙m (113
to 139 ft-lb).
7. Secure the PTO drive shaft to the front hub.
8. Install the operator's platform; refer to
(page 8–13).
9. Connect the battery positive cable at the starter solenoid, and connect the
engine ground cable near the left rear engine mount.
10. Install the exhaust pipe; refer to
11. Install the radiator; refer to
(page 4–12)
12. Connect the fuel supply and return hoses to the engine and secure the fuel
hoses with hose clamps; refer to
13. Install the air cleaner assembly; refer to
Cleaner System (page
Note: New radiator drain plugs are pre-coated with thread sealant. Clean the
threads and apply thread sealant if installing a used drain plug.
14. Ensure the radiator drain plug is installed and fill the radiator and reservoir
with coolant; refer to the traction unit Operator's Manual.
15. Connect the battery cables; refer to
16. Ensure that all the wires, fuel lines, hydraulic hoses, and cables are clear of
moving parts and secured to their original locations.
17. Check the engine-oil level and adjust as necessary.
18. Check the hydraulic-fluid level in the hydraulic reservoir and add correct if
necessary; refer to the traction unit Operator's Manual.
19. Prime the fuel system; refer to
20. Start the engine and operate the hydraulic controls to properly fill the
hydraulic system; refer to
21. Check and adjust the engine coolant level; refer to the traction unit Operator's
Manual.
IMPORTANT
Installing the Operator's Platform
Exhaust System (page
Installing the Radiator and Hydraulic Fluid Cooler
Fuel System (page
Removing and Installing the Air
4–8).
Installing the Battery (page
Priming the Fuel System (page
Charging the Hydraulic System (page
Page 4–22
4–10).
4–14).
6–81).
4–15).
5–59).
Outcross 9060
18234SL Rev B