Ford TRADER Workshop Manual page 377

OUTLINE, TROUBLESHOOTING GUIDE
H
)UTLINE
;PECIFICATIONS
~elTransmiSSion
Model
HA
I
SL SLTurbo
I
TF
Item
W5M-R
I
<-
Z5M-R
I
W5M-R
Clutch control
Hydraulic
Vacuum power
Type
Vacuum booster
assist
Size mm(in)
114.3 (4.5)
Clutch cover
Type
Diaphragm spring
Set load N (kg, Ib)
5248 (535, 1177)
I
6229 (635, 1397) 7652 (780, 1716)
I
6377 (650, 1430)
Outer diameter mm (in)
260 (10.24) 275 (10.83)
Inner diameter mm (in)
170 (6.69) 180 (7.09)
Clutch disc
Pressure plate
3.8 (0.15)
side mm (in)
Thickness
Flywheel side
mm (in)
3.5 (0.14)
Type Suspended
Clutch pedal
Pedal ratio 5.6
Full stroke mm (in) 153 (6.02)
Height mm (in)
188-193 (7.40-7.60)
Master cylinder inner diameter mm (in) 15.87 (0.62)
Release cylinder inner diameter mm (in) 22.22 (0.87)
Clutch fluid
SAE J1703 or FMVSS116 DOT-3
9TFOHX-002
TROUBLESHOOTING GUIDE
I
Problem Possible Cause Remedy
Page
Slipping
Clutch disc facing worn excessively Replace
H-18,21
Clutch disc facing surface hardened or oil on surface
Repair or replace H-18
Pressure plate damaged Repair or replace
H-18
Diaphragm spring damaged or weakened
Replace H-18
Insufficient clutch pedal play
Adjust H- 5
Clutch pedal sticking Repair or replace
H- 6
Flywheel damaged Repair or replace
H-18, 22
Faulty Excessive runout or damaged clutch disc
Replace
H-18, 21
disengagement Clutch disc splines rusted or worn
Remove rust or replace
H-18
Oil on facing Repair or replace
H-18
Diaphragm spring weakened
Replace
H-18
Excessive clutch pedal play Adjust
H- 5
Insufficient clutch fluid Add fluid
H- 3
Leakage of clutch fluid Locate and repair or
-
replace
Clutch vibrates Oil on facing Repair or replace
H-18
when accelerating Torsion springs weakened Replace
H-18
Clutch disc facing hardened or damaged
Repair or replace
H-18
Clutch disc facing rivets loose Replace
H-18
Pressure plate damaged or excessive runout Replace
H-18
Flywheel surface hardened or damaged
Repair or replace
H-18
Loose or worn engine mount
Tighten or replace
-
Clutch pedal Pedal shaft not properly lubricated
Lubricate or replace
H- 6
sticking
Abnormal noise Clutch release bearing damaged
Replace
H-18,21
Poor lubrication of release bearing sleeve
Lubricate or replace
H-18
Torsion springs weakened
Replace
H-18
Excessive crankshaft end play
Repair
Refer to Section 8
Pilot .bearing worn or damaged Replace
H-18,22
Worn pivot points of release fork
Repair or replace
H-18
9TGOHX-004
H-3