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1999 Escort/Tracer Workshop Manual
SECTION 308-03: Manual Transaxle/Transmission
DISASSEMBLY
Transaxle
Special Tool(s)
Bearing Cup Puller
308-047 (T77F-1102-A)
Bench Mounted Holding Fixture
307-003 (T57L-500-B)
Blind Hole Puller Set
303-DS005 (D80L-100-A) or equivalent
Disc Brake Piston Remover
206-007 (T73L-2196-A)
Impact Slide Hammer
100-001 (T50T-100-A)
Input Shaft Holder
308-160 (T88C-7025-GH)
Puller
308-001 (T58L-101-B)
Stator and Driven Sprocket Bearing Remover
307-163 (T86P-70043-A)
http://www.fordtechservice.dealerconnection.com/pubs/content/~WSXF/~MUS~LEN/19/...
Page 1 of 10
1999 Escort/Tracer Workshop Manual
Procedure revision date: 04/29/2002
10/6/2009

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Summary of Contents for Ford Escort Tracer1999

  • Page 1 1999 Escort/Tracer Workshop Manual Page 1 of 10 SECTION 308-03: Manual Transaxle/Transmission 1999 Escort/Tracer Workshop Manual DISASSEMBLY Procedure revision date: 04/29/2002 Transaxle Special Tool(s) Bearing Cup Puller 308-047 (T77F-1102-A) Bench Mounted Holding Fixture 307-003 (T57L-500-B) Blind Hole Puller Set 303-DS005 (D80L-100-A) or equivalent Disc Brake Piston Remover 206-007 (T73L-2196-A) Impact Slide Hammer...
  • Page 2 1999 Escort/Tracer Workshop Manual Page 2 of 10 Item Part Number Description 4026 Differential — Output Shaft Assembly 7005 Transaxle Case — Transaxle Case to Flywheel Housing Bolt (13 Req'd) — Steel Ball 7L058 Fifth Gear and Reverse Inhibitor Spring 7032 Detent Spring Screw, Lower 7222...
  • Page 3 1999 Escort/Tracer Workshop Manual Page 3 of 10 7C355 Shift Lever Shaft 7L027 Oil Pan Magnet — 1. Clean the transaxle exterior with solvent before disassembly. 2. Clean all removed parts (except sealed bearings) and all sealing surfaces with solvent, and dry with compressed air.  WARNING: Using compressed air can cause dirt and other particles to fly out, causing injury to the eyes. Wear protective eye wear whenever using compressed ...
  • Page 4 1999 Escort/Tracer Workshop Manual Page 4 of 10 10. Remove and discard the reverse/fifth shift fork roll pin. 11. Remove the reverse/fifth shift fork and synchronizer hub assembly. 12. Remove the synchronizer blocking ring. 13. Remove the input shaft fifth gear. 14.
  • Page 5 1999 Escort/Tracer Workshop Manual Page 5 of 10 17. Remove the shift rail guide bolt. 18. Remove the lock bolt, spring, and ball. 19. Remove the backup lamp switch. 20. Remove the transaxle mount bracket. 1. Remove the bolts. 2. Remove the transaxle mount bracket. 21.
  • Page 6 1999 Escort/Tracer Workshop Manual Page 6 of 10 23. Remove the reverse idler gear. 1. Remove the reverse idler shaft. 2. Remove the reverse idler gear. 24. Remove the shift gate bolt. 25. Remove the shift control rod and gate. 1.
  • Page 7 1999 Escort/Tracer Workshop Manual Page 7 of 10 Remove the shift fork shaft assembly, detent ball and spring. 30. Remove the output and input shafts as an assembly. 31. Remove the differential. 32. Remove the input bearing cups. 33. Remove the input shaft oil seal. 1.
  • Page 8 1999 Escort/Tracer Workshop Manual Page 8 of 10 36. Remove and discard the roll pin. 37. Remove the shift control shaft assembly. 38. Use (A) collet, (B) actuator pin and (C) hammer from Blind Hole Puller Set to remove the (D) shifter shaft seal. 39.
  • Page 9 1999 Escort/Tracer Workshop Manual Page 9 of 10 42. Remove and discard the reverse lever roll pin. 43. Remove the reverse lever shaft. 1. Remove the reverse lever shaft. 2. Remove the reverse lever. 44. Remove the park/neutral position (PNP) switch and gasket. 45.
  • Page 10 1999 Escort/Tracer Workshop Manual Page 10 of 10                     http://www.fordtechservice.dealerconnection.com/pubs/content/~WSXF/~MUS~LEN/19/... 10/6/2009...

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1999 escort1999 tracer