Rfc-S Sensorless Mode - Emerson Powerdrive F300 User Manual

Universal variable speed ac drive for induction and permanent magnet motors
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8.1.3

RFC-S Sensorless mode

Permanent magnet motor without Position feedback
Pr 00.046 {05.007} Rated Current
The motor rated current parameter must be set to the maximum continuous current of the motor. The motor rated current is used in the following:
Motor thermal overload protection (see section 8.2 Motor thermal protection on page 159, for more information)
Pr 00.042 {05.011} Number Of Motor Poles
The number of motor poles parameter defines the number of electrical revolutions in one whole mechanical revolution of the motor. This parameter
must be set correctly for the control algorithms to operate correctly. When Pr 00.042 is set to "Automatic" the number of poles is 6.
Pr 00.040 {05.012} Autotune
There are two autotune tests available in RFC-S sensorless mode, a stationary autotune and an inertia measurement test.
Stationary Autotune
The stationary autotune can be used to measure all the necessary parameters for basic control. The tests measures Stator Resistance (05.017), Ld
(05.024), No Load Lq (05.068), Maximum Deadtime Compensation (05.059) and Current At Maximum Deadtime Compensation (05.060). If Enable
Stator Compensation (05.049) = 1 then Stator Base Temperature (05.048) is made equal to Stator Temperature (05.046). The Stator Resistance
(05.017) and Ld (05.024) are then used to set up Current controller Kp Gain (04.013) and Current Controller Ki Gain (04.014). To perform a
Stationary autotune, set Pr 00.040 to 1, and provide the drive with both an enable signal (on terminal 29) and a run signal (on terminal 24).
Rotating Autotune
In sensorless mode, if Rotating autotune is selected (Pr 00.040 = 2), then a stationary autotune is performed.
Inertia measurement test
NOTE: It is not possible to perform this test if, after autotune, the ratio No load Lq (05.072) / Ld (05.024) < 1.1 and Pr 05.064 has been set to Non-
salient.
The inertia measurement test can measure the total inertia of the load and the motor. This is used to set the speed loop gains (see Speed loop
gains) and to provide torque feed-forwards when required during acceleration. The test may give inaccurate results, if the motor rated speed is not
set to the correct value for the motor, or if standard ramp mode is active. During the inertia measurement test a series of progressively larger torque
levels are applied to the motor (20 %, 40 % ... 100 % of rated torque) to accelerate the motor up to 3/4 x Rated Speed (05.008) to determine the
inertia from the acceleration/deceleration time. The test attempts to reach the required speed within 5 s, but if this fails the next torque level is used.
When 100 % torque is used the test allows 60 s for the required speed to be reached, but if this is unsucessful an Autotune trip is initiated. To
reduce the time taken for the test it is possible to define the level of torque to be used for the test by setting Mechanical Load Test Level (05.021) to
a non-zero value. When the test level is defined the test is only carried out at the defined test level and 60 s is allowed for the motor to reach the
required speed. It should be noted that if the maximum speed allows for flux weakening then it may not be possible to achieve the required torque
level to accelerate the motor quickly enough. If this is the case, the maximum speed reference should be reduced. To perform an Inertia
measurement autotune, set Pr 00.040 to 4, and provide the drive with both an enable signal (on terminal 29) and a run signal (on terminal 24).
Following the completion of an autotune test the drive will go into the inhibit state. The drive must be placed into a controlled disable condition
before the drive can be made to run at the required reference. The drive can be put in to a controlled disable condition by removing the Safe
Torque Off signal from terminal 29, setting the drive Enable Parameter (06.015) to OFF (0) or disabling the drive via the control word
(Pr 06.042 & Pr 06.043).
Pr 03.079 Sensorless Mode Filter
When RFC-S sensorless mode is active the measured speed can include some ripple, which increases as the drive passes into field weakening. A
filter is applied to the estimated speed and Sensorless Mode Filter (03.079) defines the time constant. The default time constant is 4 ms, but this can
be extended to improve the filtering. This is particularly useful when using standard ramp or spinning start with a low friction high inertia load, and
can prevent over voltage trips when the drive has no braking resistor.
Pr 05.071 Low Speed Sensorless Mode Current
Injection mode
For low speed sensorless operation with signal injection (RFC Low Speed Mode (05.064) = 0) it is necessary to have a ratio of Lq/Ld = 1.1. Even if
a motor has a larger ratio on no load, this ratio normally reduces as the q axis current is increased from zero. Low Speed Sensorless Mode Current
(05.071) should be set at a level that is lower than the point where the inductance ratio falls to 1.1. The value of this parameter is used to define the
drive current limits when signal injection is active and prevent loss of control of the motor.
Non-salie0nt mode
For low speed sensorless operation for non-salient motors (RFC Low Speed Mode (05.064) = 1) this defines a current applied in the d axis to aid
starting. For most motors and application requiring up to 60 % torque on starting the default value is suitable. However the level of current may need
to be increased to make the motor start.
Pr 00.017 {04.012} Current Reference Filter 1 Time Constant
Current Reference Filter 1 Time Constant (00.017 / 04.012) defines the time constant of a first order filter that can be applied to the Final Current
Reference (04.004). The filter is provided to reduce acoustic noise and vibration produced as a result of position feedback quantisation. The filter
introduces a lag in the speed controller loop, and so the speed controller gains may need to be reduced to maintain stability as the filter time
constant is increased. The time constant used is dependent on Speed Controller Gain Select (03.016) so that different time constants can be used
with different gains. Current Reference Filter 1 Time Constant (00.017 / 04.012) is used if Speed Controller Gain Select (03.016) = 0, and Current
Reference Filter 2 Time Constant (04.023) is used if Speed Controller Gain Select (03.016) = 1.
Pr 00.038 {04.013} / Pr 00.039 {04.014} Current Loop Gains
The current loop gains proportional (Kp) and integral (Ki) gains control the response of the current loop to a change in current (torque) demand. The
default values give satisfactory operation with most motors. The proportional gain (Pr 04.013) is the most critical value in controlling the performance.
The values for the current loop gains can be calculated by performing a stationary or rotating autotune (see Autotune Pr 00.040, earlier in this table)
the drive measures the Stator Resistance (05.017) and Transient Inductance (05.024) of the motor and calculates the current loop gains.
Powerdrive F300 User Guide
Issue Number: 2
Electrical
Getting
Basic
installation
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parameters
the motor
Running
NV Media Card
Optimization
Operation
Defines the maximum motor continuous current
Defines the number of motor poles
Onboard
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UL listing
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