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Emerson Fisher FIELDVUE DVC6005 Series Quick Start Manual
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Emerson Fisher FIELDVUE DVC6005 Series Quick Start Manual

Emerson Fisher FIELDVUE DVC6005 Series Quick Start Manual

Remote mount digital valve controllers
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Quick Start Guide
D103784X012
™
Fisher
FIELDVUE
Mount Digital Valve Controllers
Contents
This quick start guide provides installation and initial setup information for DVC6005 HW1 & HW2 and DVC6005f
remote mount base units and DVC6015, DVC6025, and DVC6035 remote feedback units
www.Fisher.com
™
DVC6005 Series Remote
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DVC6005 Digital Valve Controllers
2
3
15
19
29
W8373
March 2018

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Summary of Contents for Emerson Fisher FIELDVUE DVC6005 Series

  • Page 1: Table Of Contents

    Quick Start Guide DVC6005 Digital Valve Controllers D103784X012 March 2018 ™ ™ Fisher FIELDVUE DVC6005 Series Remote Mount Digital Valve Controllers Contents Before You Begin ........Step 1.

  • Page 2: Before You Begin

    D ATEX Hazardous Area Approvals DVC6005 Series Remote Mount Digital Valve Controllers (D104211X012) D IECEx Hazardous Area Approvals DVC6005 Series Remote Mount Digital Valve Controllers (D104212X012) All documents are available from your Emerson sales office or at www.Fisher.com. Contact your Emerson sales office or Local Business Partner for all other approval/certification information.

  • Page 3: Step 1. Installation

    The following documents include product specifications, reference materials, custom setup information, maintenance procedures, and replacement part details. If a copy of any of these documents is needed contact your Emerson sales office or Local Business Partner, or visit our website at www.Fisher.com.
  • Page 4 Quick Start Guide DVC6005 Digital Valve Controllers March 2018 D103784X012 Pipestand Mounting 1. Position a standoff on the back of the DVC6005 base unit. 2. Using two 101.6 mm (4‐inch) 1/4‐20 hex head screws loosely attach the base unit to the pipestand with the mounting bracket.
  • Page 5 Quick Start Guide DVC6005 Digital Valve Controllers March 2018 D103784X012 Wall Mounting 1. Install the wall mounting screws by using the mounting bracket as a template. 2. Install the mounting bracket to the back of the base unit using the spacers and screws provided in the mounting kit. 3.
  • Page 6 Quick Start Guide DVC6005 Digital Valve Controllers March 2018 D103784X012 DVC6015 Remote Mount Feedback Unit on Sliding‐Stem Linear Actuators up to 102 mm (4 inches) Travel Note If ordered as part of a control valve assembly, the factory mounts the DVC6015 remote feedback unit on the actuator. If you purchased the remote feedback unit separately, you will need a mounting kit to mount the remote feedback unit on the actuator.
  • Page 7 Quick Start Guide DVC6005 Digital Valve Controllers March 2018 D103784X012 2. Attach the connector arm to the valve stem connector. 3. Attach the mounting bracket to the digital valve controller housing. 4. If valve travel exceeds 2 inches, a feedback arm extension is attached to the existing 2‐inch feedback arm. Remove the existing bias spring from the 2‐inch feedback arm.
  • Page 8 Quick Start Guide DVC6005 Digital Valve Controllers March 2018 D103784X012 Figure 5. Locating Adjustment Arm Pin in Feedback Arm FEEDBACK ARM BIAS SPRING ADJUSTMENT ARM PIN BIAS SPRING SPRING RELAXED SPRING UNDER TENSION OF A7209‐1 ADJUSTMENT ARM PIN 8. Install the external lock washer on the adjustment arm. Position the adjustment arm in the slot of the connector arm and loosely install the flanged hex nut.
  • Page 9 Quick Start Guide DVC6005 Digital Valve Controllers March 2018 D103784X012 DVC6025 Remote Feedback Unit on Long-Stroke [102-610 mm (4-24 inch) Travel] Sliding‐Stem Actuators and Rotary Actuators Note If ordered as part of a control valve assembly, the factory mounts the DVC6025 remote feedback unit on the actuator. If you purchased the remote feedback unit separately, you will need a mounting kit to mount the remote feedback unit on the actuator.
  • Page 10 Quick Start Guide DVC6005 Digital Valve Controllers March 2018 D103784X012 Refer to figures 6, 7, and 8 for parts locations. Refer to the following guidelines when mounting on sliding‐stem actuators with 4 to 24 inches of travel or on rotary actuators: 1.
  • Page 11 Quick Start Guide DVC6005 Digital Valve Controllers March 2018 D103784X012 3. If a mounting plate is required, fasten the mounting plate to the actuator. 4. For applications that require remote venting, a pipe‐away bracket kit is available. Follow the instructions included with the kit to replace the existing mounting bracket on the digital valve controller with the pipe‐away bracket and to transfer the feedback parts from the existing mounting bracket to the pipe‐away bracket.
  • Page 12 Quick Start Guide DVC6005 Digital Valve Controllers March 2018 D103784X012 DVC6035 Remote Feedback Unit on Quarter‐Turn Rotary Actuators Note If ordered as part of a control valve assembly, the factory mounts the DVC6035 remote feedback unit on the actuator. If you purchased the remote feedback unit separately, you will need a mounting kit to mount the remote feedback unit on the actuator.
  • Page 13 Quick Start Guide DVC6005 Digital Valve Controllers March 2018 D103784X012 Refer to figure 11. The travel indicator assembly can have a starting position of 7:30 or 10:30. Determine the desired starting position then proceed with the next step. Considering the top of the remote travel sensor as the 12 o'clock position, in the next step attach the travel indicator, so that the pin is positioned as follows: D If increasing pressure from the digital valve controller output A rotates the digital valve controllers potentiometer shaft clockwise (as viewed from the back of the instrument), mount the travel indicator assembly...
  • Page 14 Quick Start Guide DVC6005 Digital Valve Controllers March 2018 D103784X012 6. Attach the mounting bracket to the digital valve controller. 7. Position the digital valve controller so that the pin on the travel indicator, engages the slot in the feedback arm and that the bias spring loads the pin as shown in figure 12.

  • Page 15: Step 2-Connect The Pneumatic Tubing

    Quick Start Guide DVC6005 Digital Valve Controllers March 2018 D103784X012 Step 2—Connect the Pneumatic Tubing Figure 13. Integral Mounting of a Fisher 67CFR Regulator on a DVC6005 Remote Feedback Unit OUTPUT A (1/4 NPT) 67CFR CAP SCREWS O‐RING NOTE: SUPPLY CONNECTION (1/4 NPT) 1 APPLY LUBRICANT OUTPUT B (1/4 NPT) X0797...
  • Page 16 Lubricant content is not to exceed 1 ppm weight (w/w) or volume (v/v) basis. Condensation in the air supply should be minimized. Check with an Emerson Automation Solutions field office and industry instrument air quality standards for use with corrosive air or if you are unsure about the amount of air filtration or filter maintenance.
  • Page 17 Quick Start Guide DVC6005 Digital Valve Controllers March 2018 D103784X012 WARNING Personal injury or property damage can occur from cover failure due to overpressure. Ensure that the housing vent opening is open and free of debris to prevent pressure buildup under the cover. This unit vents the supply medium into the surrounding atmosphere.
  • Page 18 15. Read and follow all local, regional, and federal wiring requirements for natural gas installations. Contact your Emerson sales office or Local Business Partner for information on obtaining a Natural Gas Certified, Single Seal DVC6005 digital valve controller.

  • Page 19: Step 3-Connect The Electrical Wires

    Quick Start Guide DVC6005 Digital Valve Controllers March 2018 D103784X012 Step 3—Connect the Electrical Wires WARNING Select wiring and/or cable glands that are rated for the environment of use (such as hazardous area, ingress protection and temperature). Failure to use properly rated wiring and/or cable glands can result in personal injury or property damage from fire or explosion.
  • Page 20 Refer to the DVC6000 HW2 DVC6000 instruction manual, available at www.Fisher.com or from your Emerson sales office or Local Business Partner, for additional information. The remote mount base unit is normally powered by a control system output channel. Shielded cable will ensure proper operation in electrically noisy environments.
  • Page 21 DVC6000 HW2 DVC6000 instruction manual or contact your Emerson sales office Local Business Partner. 5. Replace and hand tighten the cover on the terminal box. 6. For applications that require a Position Transmitter or Discrete Switch (page 22) and/or a THUM Adapter (page 24),...
  • Page 22 Quick Start Guide DVC6005 Digital Valve Controllers March 2018 D103784X012 Position Transmitter or Discrete Switch The DVC6005 HW2 HART communicating device has an optional output circuit that can be configured as a 4­20 mA position transmitter or a discrete switch. Configuration of the output circuit requires the proper DIP switch electrical setting on the main electronics board (figure 17) and also must be enabled with a user interface tool.
  • Page 23 Quick Start Guide DVC6005 Digital Valve Controllers March 2018 D103784X012 Figure 18. FIELDVUE DVC6005 HW2 with Position Transmitter or Discrete Switch, Field Wiring Schematic 4 - 20 mA 8-30 VDC POWERED POSITION TRANSMITTER 4 - 20 mA MAX 30V DISCRETE SWITCH GE61668...
  • Page 24 Quick Start Guide DVC6005 Digital Valve Controllers March 2018 D103784X012 Smart Wireless THUM Adapter Refer to the Smart Wireless THUM Adapter quick installation guide (00825­0100­4075) for additional information. Note The recommended mounting orientation for the THUM Adapter is vertically up, for optimal wireless communication range. However, when mounting on the DVC6005 HW2, it may be mounted horizontally, as shown in figure 19.
  • Page 25 The remote mount base unit is normally powered over the bus from a power supply. Refer to the F fieldbus OUNDATION site planning guide, available from your Emerson Automation Solutions sales office, for proper wire types, termination, length, grounding practices, etc. Note To avoid the valve going to an unknown position when power is applied, the digital valve controller is shipped from the factory with the transducer block mode Out of Service.
  • Page 26 Quick Start Guide DVC6005 Digital Valve Controllers March 2018 D103784X012 WARNING Personal injury or property damage, caused by fire or explosion, can result from the discharge of static electricity. Connect a 14 AWG (2.08 mm ) ground strap between the digital valve controller and earth ground when flammable or hazardous gases are present.
  • Page 27 Quick Start Guide DVC6005 Digital Valve Controllers March 2018 D103784X012 Remote Mount Feedback Unit The DVC6005 base unit is designed to receive travel information via a DVC6015, DVC6025 or DVC6035 feedback unit. WARNING Personal injury or property damage, caused by wiring failure, can result if the feedback wiring connecting the base unit with the remote feedback unit shares a conduit with any other power or signal wiring.
  • Page 28 Quick Start Guide DVC6005 Digital Valve Controllers March 2018 D103784X012 3. Connect one wire of the 3‐conductor shielded cable between terminal 1 on the feedback unit and terminal 1 on the base unit. 4. Connect the second wire of the 3‐conductor shielded cable between terminal 2 on the feedback unit and terminal 2 on the base unit.

  • Page 29: Step 4-Configure The Digital Valve Controller

    Descriptions (DD, EDD), ValveLink software, or Device Type Manager (DTM). Refer to table 1 below. Contact your Emerson sales office or Local Business Partner to ensure that you have the latest software version or for information on locating the necessary files.
  • Page 30 Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Fisher, FIELDVUE, and ValveLink are marks owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co.