Rocker Panels, Console And Floor; Rear Fender, Flair And Tie Down Removal; Cargo Box Assembly Removal - Polaris 2009 Ranger RZR 800 EFI Manual

BODY / STEERING / SUSPENSION

Rocker Panels, Console and Floor

Rocker Panel Removal
1. Remove the (11) push rivets and (4) screws from the RH
rocker panel and remove panel from the vehicle. Repeat
disassembly on the other rocker panel.
Screws
Console and Lower Floor Panel Removal
1. Remove both rocker panels as previously described.
2. Remove the (11) T27 screws retaining the console to the
lower floor.
3. Remove the shift handle knob and remove the console.
4. Remove the (8) Torx screws retaining the upper floor to the
lower floor.
5. Remove the (4) Torx screws retaining the rear portion of
the floor.
6. Remove the lower floor from the vehicle.
5.14
Push
Rivets

Rear Fender, Flair and Tie Down Removal

1. Remove the rear bumper (see "BODY COMPONENT
REMOVAL - Rear Bumper").
2. Remove the (8) push rivets that retain the rear portion of
the rocker panels to the rear fenders.
3. Remove the (3) push rivets or (8) T27 screws (RZR "S")
and remove the fender flair from the rear fender.
4. Remove the (3) Torx screws from the bottom side of the
fender and the upper push rivet from the top side. Remove
the fender from the vehicle.
5. Remove the (4) fasteners that retain the tie-down brackets
to the cargo box and remove from vehicle.
Tie-Down
Torx
Screws
Push
Rivets

Cargo Box Assembly Removal

1. Remove the seats and rear service panel (see "Seats" and
"Rear Service Panel").
2. Remove the (4) Torx screws retaining the lower portion of
the rear bumper to the frame (see "Rear Bumper").
3. Remove the (4) screws from the middle of the cargo box.
4. Remove the (4) Torx screws that attach the front portion of
the cargo box to the frame.
5. Remove the (8) push rivets that attach the rocker panels to
the cargo box on each side.
6. Cut the panduit strap, disconnect taillight wire connections
and remove the box assembly from the vehicle.
Push
Rivet
Fender
Fender
Standard RZR
Flair
Shown