Misc. Specifications And Charts; Master Torque Table - Polaris 2014 RZR XP 1000 Service Manual

MISC. SPECIFICATIONS AND CHARTS

Master Torque Table

ITEM
A-Arm Bolt (front)
Ball Joint Fasteners
Battery Mount Bracket
Fasteners
Battery Terminal Fasteners
Brake Disc Mounting Bolts
Brake Bleed Screws
Brake Caliper Mounting
Bolts
Brake Line Banjo Bolts
Brake Line Flare Fittings
Brake Pedal Mount Bracket
Bolts
Brake Switch
Cab Frame Bolts
Cam Chain Tensioner
Camshaft Carrier Bolts
Camshaft Sprocket Bolts
Clutch Cover (outer)
Screws
Connecting Rod Bolts
Step 3: Tighten add'n 105°
Coolant Bleed Screw
Coolant Temperature
Sensor
CPS Retaining Bolt
Crankcase Bolts M10
Crankcase Bolts M8
Crankcase Bolts M6
Crankcase Oil Gallery Plug
Cylinder Head Bolts
Step 4: M6 bolts: 7 ft-lb (10
Differential Cover Screws
(INTL)
Door Fasteners
Drive Clutch Retaining Bolt
TORQUE
42 ft-lb (57 Nm)
42 ft-lbs (57 Nm)
8 ft-lbs (11 Nm)
60 in-lbs (7 Nm)
30 ft-lb (41 Nm)
48 in-lb (5 Nm)
40 ft-lbs (54 Nm)
15 ft-lbs (20 Nm)
15 ft-lbs (20 Nm)
16 ft-lbs (22 Nm)
15 ft-lbs (20 Nm)
40 ft-lb (54 Nm)
29 ft-lb (40 Nm)
7 ft-lb (10 Nm)
14 ft-lb (19 Nm)
50 in-lbs (5 Nm)
Step 1: 9 ft-lbs (12 Nm)
Step 2: 13 ft-lb (18 Nm)
89 in-lb (10 Nm)
17 ft-lb (23 Nm)
9 ft-lb (12 Nm)
Step 1: 9 ft-lb (12 Nm)
Step 2: 21 ft-lb (28 Nm)
Step 3: Tighten add'n 90°
26 ft-lb (35 Nm)
9 ft-lb (12 Nm)
11 ft-lbs (15 Nm)
Torque in sequence
Step 1: 9 ft-lbs (12 Nm)
Step 2: 26 ft-lb (35 Nm)
Step 3: Additional 180°
Nm)
22 ft-lb (30 Nm)
8 ft-lb (11 Nm)
96 ft-lb (130 Nm)
9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
GENERAL INFORMATION
ITEM
Drive Clutch Cover Plate
Screw
Drive Clutch Shift Weight
Fasteners
(Apply 0.4 mL Loctite® 7088
Drive Clutch Spider
Primer and 0.4 mL Loctite®
(Apply 0.1 mL Loctite® 7088
Drive Clutch Spider Jamb
Primer and 0.1 mL Loctite®
Nut
Driven Clutch Retaining
Bolt
Driven Clutch Helix
Retaining Screws
ECU Mounting Screws
Engine Mount (front)
Engine Oil Plug
Step 1-2: 64 ft-lb (87 Nm)
Engine/Transmission
Mounting Bolts Step 4-7: 44 ft-lb (60 Nm)
*see procedure for illustration
ETC Mounting Bolts
Exhaust Head Pipe Bolts
Floor Screws
Flywheel Bolt
Frame Bolts (front to rear)
Front Bumper / Fender
Screws
Front Gearcase Cover
Plate Screws
Front Gearcase Drain/Fill
Plugs
Front Gearcase Mounting
Bolts
Fuel Pump PFA Nut
Fuel Rail Mounting Screws
Fuel Tank Block-off Panel
Fuel Tank Strap Screw
Hip Bolster Bolts
Hose Clamp
Hub Castle Nut (front and
rear)
1
TORQUE
9 ft-lb (12 Nm)
20 in-lb (2 Nm)
290 ft-lb (393 Nm)
620™)
250 ft-lb (339 Nm)
620™)
55 ft-lb (75 Nm)
48 in-lb (5 Nm)
24 in-lb (3 Nm)
40 ft-lbs (54 Nm)
12 ft-lbs (16 Nm)
Step 3: 5 ft-lb (7 Nm)
7 ft-lb (10 Nm)
18 ft-lb (24 Nm)
8 ft-lb (11 Nm)
133 ft-lbs (180 Nm)
40 ft-lb (54 Nm)
8 ft-ln (11 Nm)
11 ft-lbs (15 Nm)
10 ft-lbs (14 Nm)
30 ft-lbs (41 Nm)
70 ft-lbs (95 Nm)
44 in-lb (5 Nm)
8 ft-lbs (11 Nm)
8 ft-lbs (11 Nm)
14 ft-lb (19 Nm)
35 in-lb (4 Nm)
110 ft-lbs (149 Nm)
1.11