Electrical Specifications - Arctic Cat 2015 ZR 5000 Service Manual

ITEM
Crankshaft Main Bearing Clearance
Crankshaft/Rod Bearing Clearance
Crankshaft Thrust Runout (max)
Crankshaft Main/Rod Journals (Bearing Surfaces)
Valve Guide Inside Diameter
Valve Guide/Stem Clearance (max)
Valve Face Width
Valve Clearance - Cold (59°-77° F)
(Exh - 5000)
(Exh - 9000)
Valve Seat Contact Width
Valve Stem Diameter
7000
ITEM
Engine Model Number
Displacement
Compression Ratio
Bore x Stroke
Cooling System
Spark Plug (NGK)
Spark Plug Gap
Piston Skirt/Cylinder Clearance
Piston Pin Diameter
Piston Pin Bore Diameter
Piston Pin to Piston Pin Bore Clearance
Connecting Rod: Small End Diameter
Crankshaft Pin/Connecting Rod Big End Clearance
Connecting rod: Big End Diameter
Piston Ring End Gap (Top)
(2nd)
Piston Ring/ (1st - Top)
Groove Clearance (2nd)
Piston Diameter
(11 mm from bottom edge)
Cam Lobe Height (Intake)
Cam Lobe Height (Exhaust)
Cam Lobe Width (Intake/Exhaust)
Camshaft Journal Diameter
Camshaft Journal Clearance
Crank Pin Diameter
Crankshaft Runout (max)
Crankshaft Main Bearing Clearance
Crankshaft/Rod Bearing Clearance
Valve Guide Inside Diameter (Intake)
Valve Guide Inside Diameter (Exhaust)
Valve Guide/Stem Clearance (Intake)
Valve Guide/Stem Clearance (Exhaust)
Valve Face Width (Intake)
Valve Face Width (Exhaust)
0.0007-0.0015"
0.0016-0.0025"
0.0043"
0.0012"
0.2165-0.2170"
(Int) 0.0015"
(Exh) 0.0022"
0.0197"
(Int) 0.0039-0.0078"
0.0078-0.0118"
0.0118-0.0157"
(Int/Exh) 0.0354-0.0433"
(Int) 0.2155-0.2161"
(Exh) 0.2147-0.2153"
8JK
1049 cc
11:1
82.04 x 66.29 mm
(3.23 × 2.61")
Liquid
CR9E
0.028-0.031"
0.0014-0.0024"
0.7477-0.7480"
0.7482-0.7486"
0.0002-0.0009"
0.7482-0.7491"
0.0013-0.0020"
1.6142-1.6149"
0.013-0.018"
0.028-0.033"
(Oil) 0.008-0.024"
0.0012-0.0028"
0.0008-0.0024"
(Oil) 0.0016-0.0043"
3.2264-3.2270"
1.3484"
1.3327"
0.9783"
0.9630-0.9635"
0.0011-0.0024"
1.4951-1.4961"
0.012"
0.0011-0.0018"
0.0013-0.0020"
0.1762-0.1768"
0.1772-0.1776"
0.0004-0.0015"
0.0010-0.0020"
0.0315-0.0472"
0.0197-0.0354"

Electrical Specifications

Component Test Value
5000/9000 (Normally Closed Ignition)
Magneto Coil (3 tests) 0.2-0.4 ohm
Ignition Coil (1) 1.4 ohms
Ignition Coil (2) 1.4 ohms
Fuel Injector 9-12 ohms (5000)
10.5-13 ohms (9000)
Crankshaft Position Sensor 173-211 ohms
Injection Coil 3.6 ohms
Voltage Regulator/Rectifier* 12-14.5 DC Volts
Magneto Coil (no load) 36-44 AC Volts
(3 tests)
Spark Plug Cap 4000-6000 ohms
Ignition Switch Less than 1 ohm
(key in ON position)
7000 (Normally Closed Ignition)
Magneto Coil (3 tests) 0.15-0.23 ohm
Ignition Coil (1) 1.19-1.61 ohm
Ignition Coil (2) 1.19-1.61 ohm
Ignition Coil (3) 1.19-1.61 ohm
Fuel Injector 86.4-105.6 ohms
Crankshaft Position Sensor 336-504 ohms
Injection Coil (1) 86.4-105.6 ohms
Injection Coil (2) 86.4-105.6 ohms
Injection Coil (3) 86.4-105.6 ohms
Voltage Regulator/Rectifier* 12-14.5 DC Volts
Magneto Coil (no load) 40 AC Volts at idle
(3 tests)
Ignition Switch Less than 1 ohm
(key in ON position)
Spark Plug Cap 5.8-11.5 ohm
* Harness plugged in
 NOTE: Lighting coil output is unregulated voltage.
! WARNING
Most voltages generated by the ignition system are suf-
ficient to interrupt pacemakers! All technicians, espe-
cially those using pacemakers, must avoid contact with
all electrical connections.
+ Test Connections -
yellow yellow
red/green gray/green
red/green brown/green
lead lead
lead lead
blue/white green/white
black/yellow black
terminal terminal
yellow yellow
cap end cap end
terminal terminal
white white
orange gray/red
orange brown/pink
orange gray/brown
lead lead
gray black
red/blue red/black
red/blue green/black
red/blue blue/black
terminal terminal
white white
terminal terminal
cap end cap end
7