Arctic Cat 2015 ZR 5000 Service Manual page 160

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20. Install the reverse gear, fork, shift shaft, and shift
rack assembly into the chain case.
21. Install the chain case cover/oil tank assembly and
secure with the screws. Tighten in a crisscross pat-
tern to 14 ft-lb.
22. Fill the chain case with 12 oz of Arctic Cat Chain
Lube.
 NOTE: Make sure the gear position sensor wires are
routed up and over the top side of the actuator so
they are not pinched when installing the reverse shift
actuator.
 NOTE: Be sure to add a small amount of white lith-
ium grease to the O-rings of the new actuator exten-
sion and the shift actuator detent block before
installing.
158
23. Install the actuator extension and gently rotate coun-
ter clockwise to make sure the shift fork is in the for-
ward position. When the shift fork is in the forward
position, make sure the notch in the extension is
directed downward.
YM-094
24. Install spring into the bottom of shift actuator detent
block and install into the chain case cover. The notch
in the extension should be lined up with the notch in
the block.
YM-100
 NOTE: To verify everything is installed correctly,
turn the extension counter clockwise. The notch in
the extension should not rotate out of the detent
block.
25. Rotate the extension clockwise approximately 20°
making sure not to pull out the extension when rotat-
ing. This is only to aid in the installation of the actu-
ator.
SNO-982
26. Install the actuator and secure using the existing
three torx screws (B) (threads coated lightly with
blue Loctite #243). Tighten to 36 in-lb.
YM-101
YM-102
SNO-1247A

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