Arctic Cat 2015 ZR 5000 Service Manual page 112

CAUTION
Do not carry the turbocharger by the hoses or by the
waste gate control rod. Damage could occur.
CAUTION
Do not run a turbocharged engine with the intake hose
removed from the compressor inlet. Dirt, foreign
objects, or loose clothing can be ingested causing tur-
bocharger failure and engine damage.
CAUTION
Do not spin the turbocharger with compressed air as
bearings will be damaged.
CAUTION
Do not store the turbocharger vertically as oil will be
lost from the bearing cavity and bearing damage on
start-up could occur.
REMOVING
1. Remove the right- and left-side panels; then remove
the hood.
2. Disconnect the oxygen sensor; then remove the cap
screws, nuts, gasket, and spring securing the resona-
tor. Remove the resonator.
 NOTE: Be sure to mark all hoses to the correspond-
ing locations for installation purposes.
3. Remove all clamps (A) securing the outlet hose, air
duct, and intercooler; then remove the air filter (B)
and all hoses connected to the intercooler.
110
4. Remove the intercooler, air bypass valve, and air
duct as an assembly by removing the intercooler
from the four mounting brackets.
5. Remove the clamp securing the coolant return hose
(A); then remove the five torx-head screws securing
the front heat shield.
If the turbocharger is not being replaced during this
procedure, close off the inlet and outlet of the turbo-
charger to avoid any objects entering the turbo-
charger.
6. Remove the torx-head screws securing the front left-
side facia to the chassis.
7. Remove the cap screws securing the left-side front
spar to the chassis; then remove the two cap screws
and nuts securing shock mount support bracket.
Remove the rear heat shield, front spar, and shock
mount.
PC227
 NOTE: To aid in the removal of the assembly from
step 6, drill out the rivet (A) securing the rear heat
shield to the left spar tube.
8. Remove the banjo bolts with four crush washers
securing the oil feed pipe to the turbocharger and to
the engine. Discard the washers.
SNO-231A
CAUTION
PC229A
SNO-232A