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Arctic Cat Manuals
Offroad Vehicle
ZR 5000 2015
Arctic Cat ZR 5000 2015 Manuals
Manuals and User Guides for Arctic Cat ZR 5000 2015. We have
2
Arctic Cat ZR 5000 2015 manuals available for free PDF download: Service Manual, Operator's Manual
Arctic Cat ZR 5000 2015 Service Manual (206 pages)
Brand:
Arctic Cat
| Category:
Offroad Vehicle
| Size: 57.43 MB
Table of Contents
Table of Contents
3
General Information
4
Snowmobile Identification
4
Recommended Gasoline and Oil
4
Engine Break-In
4
Drive Belt Break-In
5
Genuine Parts
5
Varying Altitude Operation
5
Preparation for Storage
7
Preparation after Storage
7
After Break-In Checkup/Checklist
8
Engine Specifications
8
Electrical Specifications
9
Drive System Specifications
10
Drive Clutch/Driven Clutch-Related Specifications
10
Drive System Components
10
Chain Case Performance Calibrations
11
Track Specifications
13
Suspension Specifications
13
Torque Conversions
14
Torque Specifications
14
Steering and Body
15
Steering Post
15
Ski
19
Ski Wear Bar
20
Spindle
20
Steering Tie Rod
20
Ski Alignment
22
A-Arms
23
Ski Shock Absorber
24
Sway Bar
25
Front Bumper
25
Seat Assembly
25
Seat Cushion
26
Taillight/Brakelight Assembly
26
Rear Bumper/Snowflap
27
Windshield/Console/Headlight
27
Headlight Bulb
29
Adjusting Headlight Aim
29
Engine
30
Engine Removing Installing - 5000/9000
30
Engine Removing Installing - 7000
46
Engine Servicing - 5000/9000
53
Assembly Schematic - 5000/9000
76
Engine Servicing - 7000
79
Assembly Schematic - 7000
97
Troubleshooting Engine
99
Engine-Related Items
101
Water Pump
101
Pressure Testing Engine
104
Checking Compression
104
Testing Oil Pressure
106
Liquid Cooling System (5000/9000)
107
Liquid Cooling System (7000)
108
Cooling System Schematics
109
Air Silencer (5000)
111
Air Silencer (7000)
111
Air Silencer (9000)
111
Turbocharger/Intercooler (9000)
111
Fuel Systems
116
Fuel System
116
Individual Components
116
Coolant Temperature Sensor
117
Fuel Injectors
117
Self-Diagnostic System/Codes
119
Fuel Pressure Regulator
120
Throttle Body Assembly
120
Throttle Cable
126
Fuel Filter
126
Fuel Pump
127
Troubleshooting
131
Gas Tank
131
Electrical Systems
133
Ignition System
133
Throttle Position Sensor
133
Electrical Resistance Tests (5000/9000)
135
Electrical Resistance Tests (7000)
136
Voltage Regulator Tests
136
Testing Fuel Gauge Sender
137
Emergency Stop Switch
137
Starter Relay Solenoid
137
Fuse
138
Ignition Switch
138
Starter Motor
138
Troubleshooting Electric Start
142
Magneto
142
Brakelight Switch
145
Headlight Dimmer Switch
145
Testing Handlebar Warmer Elements
146
Testing Thumb Warmer Element
146
Testing Handlebar Warmer/Thumb Warmer Switch
146
Testing Passenger Handwarmer Switch
147
Testing Passenger Handwarmer Elements
147
Testing Seat Heater Switches
147
Testing Speedometer Sensor
147
Testing Gear Position Switch
148
Testing Shift Switch
148
Testing Shift Actuator
148
Voltage/Resistance Chart - Air Temperature
149
Voltage/Resistance Chart - Coolant Temperature
149
Drive Train/Track/Brake Systems
150
Drive Belt
150
Drive Clutch
150
Driven Clutch
152
Drive Clutch/Driven Clutch
154
Drive Train
155
Drive Sprockets
161
Track Tension
163
Track Alignment
163
Brake System (Hydraulic)
164
Changing Brake Fluid
165
Brake Lever/Master Cylinder Assembly
170
Troubleshooting Track
171
Troubleshooting Hydraulic Brake System
171
Troubleshooting Drive Clutch/Driven Clutch
172
Suspension
173
Suspension Setup Basics
173
Servicing Suspension
179
Installing Skid Frame
192
Special Tools
194
Wiring Diagrams
197
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Arctic Cat ZR 5000 2015 Operator's Manual (64 pages)
Brand:
Arctic Cat
| Category:
Snowmobiles
| Size: 6.28 MB
Table of Contents
Table of Contents
3
Foreword
5
Declaration of Conformity
6
Snowmobile Safety Rules
7
General Information
8
Snowmobile Identification
8
Control Locations
8
Gasoline-Oil
9
Engine Break-In
10
Drive Belt Break-In
10
Cold Drive-Away Function
10
Speedometer/Tachometer/Indicator Icons
11
Diagnostic Codes
16
Handlebar Height/Tilt (M/XF)
17
Handlebar Tilt (ZR/XF)
17
Speedometer/Tachometer Angle (5000/9000)
18
Exhaust System
18
Air-Intake Silencer
18
Cooling System
18
Battery
18
Jump-Starting
19
Drive Clutch and Driven Clutch
20
Drive Clutch/Driven Clutch Alignment
20
Fuel Pump
20
Shock Absorbers (Rebuildable Gas)
20
Standard Track (XF/ZR)
21
Paddle Track (XF High Country/M)
21
Track Studs (XF/ZR)
21
Reverse Operation
22
Access Panel/Hood (Removing/Installing)
24
Removable Seat (ZR/XF)
25
Towing
25
Operating Instructions
26
Starting and Stopping Engine
26
Braking
27
Emergency Stopping
28
Throttle/Ignition Monitor Switch
28
Varying Altitude Operation
29
Lubrication
30
Chain Case
30
Rear Suspension
31
Maintenance
32
Periodic Maintenance Checklist
32
Air Cleaner/Filter (9000)
33
Fuel System
33
Checking Engine Oil Level
34
Changing Engine Oil/Filter
35
Coolant Level
36
Spark Plugs
37
Checking/Adjusting Valve Clearance
38
Battery
38
Fuses
41
Brake System
41
Burnishing Brake Pads
44
Drive Belt
45
Track Tension
47
Track Alignment
48
Suspension
49
Lights
52
Ski Wear Bars
53
Adjusting Ski Stance
54
Rail Wear Strips
54
Performance Tips
55
Preparation for Storage
57
Preparation after Storage
58
EPA Emission Control Statement/Warranty Coverage (U.S. Only)
59
Change of Address, Ownership, or Warranty Transfer
61
Warranty Procedure/Owner Responsibility
63
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