Arctic Cat ZR 5000 2015 Snowmobile Manuals

Manuals and User Guides for Arctic Cat ZR 5000 2015 Snowmobile. We have 2 Arctic Cat ZR 5000 2015 Snowmobile manuals available for free PDF download: Service Manual, Operator's Manual

Arctic Cat ZR 5000 2015 Service Manual

Arctic Cat ZR 5000 2015 Service Manual (206 pages)

Brand: Arctic Cat | Category: Offroad Vehicle | Size: 57 MB

Table of Contents

Table of Contents
3
General Information

4
Steering and Body

15
- Steering Post
  15
- Ski
  19
- Ski Wear Bar
  20
- Spindle
  20
- Steering Tie Rod
  20
- Ski Alignment
  22
- A-Arms
  23
- Ski Shock Absorber
  24
- Sway Bar
  25
- Front Bumper
  25
- Seat Assembly
  25
- Seat Cushion
  26
- Taillight/Brakelight Assembly
  26
- Rear Bumper/Snowflap
  27
- Windshield/Console/Headlight
  27
- Headlight Bulb
  29
- Adjusting Headlight Aim
  29
Engine

30
Engine-Related Items

101
- Water Pump
  101
- Pressure Testing Engine
  104
- Checking Compression
  104
- Testing Oil Pressure
  106
- Liquid Cooling System (5000/9000)
  107
- Liquid Cooling System (7000)
  108
- Cooling System Schematics
  109
- Air Silencer (5000)
  111
- Air Silencer (7000)
  111
- Air Silencer (9000)
  111
- Turbocharger/Intercooler (9000)
  111
Fuel Systems

116
- Fuel System
  116
- Individual Components
  116
  - Coolant Temperature Sensor
    117
  - Fuel Injectors
    117
- Self-Diagnostic System/Codes
  119
- Fuel Pressure Regulator
  120
- Throttle Body Assembly
  120
- Throttle Cable
  126
- Fuel Filter
  126
- Fuel Pump
  127
- Troubleshooting
  131
- Gas Tank
  131
Electrical Systems

133
- Ignition System
  133
- Throttle Position Sensor
  133
- Electrical Resistance Tests (5000/9000)
  135
- Electrical Resistance Tests (7000)
  136
- Voltage Regulator Tests
  136
- Testing Fuel Gauge Sender
  137
- Emergency Stop Switch
  137
- Starter Relay Solenoid
  137
- Fuse
  138
- Ignition Switch
  138
- Starter Motor
  138
- Troubleshooting Electric Start
  142
- Magneto
  142
- Brakelight Switch
  145
- Headlight Dimmer Switch
  145
- Testing Handlebar Warmer Elements
  146
- Testing Thumb Warmer Element
  146
- Testing Handlebar Warmer/Thumb Warmer Switch
  146
- Testing Passenger Handwarmer Switch
  147
- Testing Passenger Handwarmer Elements
  147
- Testing Seat Heater Switches
  147
- Testing Speedometer Sensor
  147
- Testing Gear Position Switch
  148
- Testing Shift Switch
  148
- Testing Shift Actuator
  148
- Voltage/Resistance Chart - Air Temperature
  149
- Voltage/Resistance Chart - Coolant Temperature
  149
Drive Train/Track/Brake Systems

150
- Drive Belt
  150
- Drive Clutch
  150
- Driven Clutch
  152
- Drive Clutch/Driven Clutch
  154
- Drive Train
  155
- Drive Sprockets
  161
- Track Tension
  163
- Track Alignment
  163
- Brake System (Hydraulic)
  164
- Changing Brake Fluid
  165
- Brake Lever/Master Cylinder Assembly
  170
- Troubleshooting Track
  171
- Troubleshooting Hydraulic Brake System
  171
- Troubleshooting Drive Clutch/Driven Clutch
  172
Suspension

173
- Suspension Setup Basics
  173
- Servicing Suspension
  179
  - Installing Skid Frame
    192
  - Special Tools
    194
Wiring Diagrams

197

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Arctic Cat ZR 5000 2015 Operator's Manual

Arctic Cat ZR 5000 2015 Operator's Manual (64 pages)

Brand: Arctic Cat | Category: Snowmobiles | Size: 6 MB

Table of Contents

Table of Contents
3
Foreword
5
Declaration of Conformity
6
Snowmobile Safety Rules
7
General Information
8
- Snowmobile Identification
  8
- Control Locations
  8
- Gasoline-Oil
  9
- Engine Break-In
  10
- Drive Belt Break-In
  10
- Cold Drive-Away Function
  10
- Speedometer/Tachometer/Indicator Icons
  11
- Diagnostic Codes
  16
- Handlebar Height/Tilt (M/XF)
  17
- Handlebar Tilt (ZR/XF)
  17
- Speedometer/Tachometer Angle (5000/9000)
  18
- Exhaust System
  18
- Air-Intake Silencer
  18
- Cooling System
  18
- Battery
  18
- Jump-Starting
  19
- Drive Clutch and Driven Clutch
  20
- Drive Clutch/Driven Clutch Alignment
  20
- Fuel Pump
  20
- Shock Absorbers (Rebuildable Gas)
  20
- Standard Track (XF/ZR)
  21
- Paddle Track (XF High Country/M)
  21
- Track Studs (XF/ZR)
  21
- Reverse Operation
  22
- Access Panel/Hood (Removing/Installing)
  24
- Removable Seat (ZR/XF)
  25
- Towing
  25
Operating Instructions
26
- Starting and Stopping Engine
  26
- Braking
  27
- Emergency Stopping
  28
- Throttle/Ignition Monitor Switch
  28
- Varying Altitude Operation
  29
Lubrication
30
- Chain Case
  30
- Rear Suspension
  31
Maintenance
32
- Periodic Maintenance Checklist
  32
- Air Cleaner/Filter (9000)
  33
- Fuel System
  33
- Checking Engine Oil Level
  34
- Changing Engine Oil/Filter
  35
- Coolant Level
  36
- Spark Plugs
  37
- Checking/Adjusting Valve Clearance
  38
- Battery
  38
- Fuses
  41
- Brake System
  41
- Burnishing Brake Pads
  44
- Drive Belt
  45
- Track Tension
  47
- Track Alignment
  48
- Suspension
  49
- Lights
  52
- Ski Wear Bars
  53
- Adjusting Ski Stance
  54
- Rail Wear Strips
  54
Performance Tips
55
Preparation for Storage
57
Preparation after Storage
58
EPA Emission Control Statement/Warranty Coverage (U.S. Only)
59
Change of Address, Ownership, or Warranty Transfer
61
Warranty Procedure/Owner Responsibility
63

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