Arctic Cat 2015 ZR 5000 Service Manual page 42

 NOTE: For assembling purposes apply a small
amount of silicone or tape to keep the inserts
secured into the spar tubes and use new lock nuts
and cap screws when securing the spars to the chas-
sis.
A. Secure the front spars with the steering bracket to
the shock mounting brackets using two cap
screws, inserts, and new lock nuts. Tighten to 23
ft-lb.
 NOTE: On the 9000, install the PTO-side front spar
with heat shield and shock mounting bracket as an
assembly. Tighten the shock mounting bracket cap
screws (G) to 20 ft-lb.
B. PTO-side steering support to the steering bracket
= 1 cap screw and lock nut. Tighten to 23 ft-lb.
C. MAG-side steering support to chain case. Tighten
to 12 ft-lb.
 NOTE: Install the ground wire to the upper cap
screw (C) when securing the steering support to the
chain case.
E. MAG-side steering support to the steering bracket
= 1 cap screw and lock nut. Tighten to 23 ft-lb.
F. Shock mounting bracket support to shock mount-
ing brackets (5000) = 2 cap screws, inserts, and 2
lock nuts. Tighten to 20 ft-lb.
 NOTE: On the 9000, secure the front heat shield to
the chassis with the screws.
 NOTE: On the 5000, install the MAP sensor to the
bracket on the MAG-side steering support.
40
26. With the throttle cable in place, install and secure the
746-292C
steering post to the steering bracket with the mount-
ing blocks, cap screws, and lock nuts. Tighten to 96
in.-lb.
27. Install and secure the handlebar to the steering post
with the caps and four cap screws. Tighten the cap
screws to 15 ft-lb.
 NOTE: Connect the handlebar harness to the main
harness connector and secure the connectors to the
harness at the PTO-side steering support.
28. Install the throttle cable into the lever; then verify the
throttle lever free-play is within specification.
PC058A
PC029A
PC030
PC061A