Arctic Cat 2015 ZR 5000 Service Manual page 31

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5. Remove the cap screw from the driven clutch and
slide the driven clutch (along with the drive belt) off
the driven shaft. Account for alignment washers and
sheave adjuster.
6. Using Drive Clutch Bolt Tool, remove the cap screw
and high-collar washer securing the drive clutch to
the crankshaft.
7. Using Drive Clutch Puller Drive Clutch Spanner
Wrench, tighten the puller. Remove the drive clutch.
 NOTE: If the drive clutch will not release, sharply
strike the head of the puller. Repeat this step until the
clutch releases.
8. Disconnect the oxygen sensor and remove the spring
securing the resonator to the chassis.
5000
9000
 NOTE: Before removing the cap screws and nuts
securing the resonator, be sure to apply a small
amount of penetrating oil to the threads of the cap
screws.
9. On the 5000, remove the flange nuts securing the
MAG- and PTO-side exhaust pipes to the engine and
remove the exhaust and resonator pipes from the
chassis.
 NOTE: On the 9000, remove the three cap screws
and lock nuts securing the exhaust resonator to the
exhaust pipe; then remove the resonator.
PC027A
10. With a funnel in position between the oil reservoir
and the exhaust opening of the skid plate, remove the
drain plug from the oil reservoir. After the oil has
drained, install the drain plug with a new O-ring (if
necessary) and tighten to 15 ft-lb.
11. Using a suitable vacuum pump, remove the coolant
from the coolant/oil separator tank; then loosen the
clamp and remove the hose from the tank and the
PC024A
lower heat exchanger. Remove the coolant from the
lower exchanger.
PC227
 NOTE: Steps 12-16 are for the 9000 only.
PC050A
PC065
PC025A
29

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