Arctic Cat 2015 ZR 5000 Service Manual page 51

15. Secure the top of the steering post to the steering
support using the existing retaining plate and nuts
making sure the throttle cable is routed between the
steering bushings. Tighten to 96 in.-lb.
16. Install the air intake assembly and secure the intake
boots to the throttle body using the existing clamps.
Tighten to 11 in.-lb.
17. Install the vent hoses into the air intake; then connect
the air temperature sensor.
18. Install the fuse block onto the coolant tank; then
secure the front facia to the chassis using the existing
screws.
19. Install the radiator assembly into the lower radiator
hose; then install the upper radiator hose to the filler
neck. Secure using existing clamps.
20. Connect the radiator fan to the main harness; then
secure the top of the radiator to the air intake using
the hold down bracket and both screws. Tighten
securely.
21. Position the exhaust gasket between the engine and
the exhaust manifold; then secure the manifold to the
engine using the existing screws. Tighten to 16 ft-lb.
XM134A
22. Secure the heat shield over the manifold using the
existing brackets, two flat washers, and all five
screws. Tighten to 8 ft-lb.
23. Secure the front of the heat shield to the side support
using the existing cap screw and nut. Tighten
securely.
YM-036
24. Install the resonator into the rubber mounts on the
chassis; then secure to the manifold using a new gas-
ket and three new caps screws and nuts. Tighten to
16 ft-lb. Connect the oxygen sensor and install the
spring securing the resonator to the chassis.
YM-035A
YM-034
YM-024A
YM-063A
49