Arctic Cat 2015 ZR 5000 Service Manual page 74

 NOTE: On the 9000, install the intake flange assem-
bly; then tighten the cap screws evenly to 96 in.-lb.
50. Install the starter motor; then secure with the cap
screw. Tighten to 19 ft-lb.
51. Install the coolant hoses onto the proper inlets/outlets
of the engine; then install the oil hoses/oil reservoir
onto the proper inlets/outlets. Secure with clamps.
52. On the 5000, install the exhaust pipes; then using the
pattern shown, secure the pipes with the six flange
nuts. Tighten to 18 ft-lb.
72
ZJ093
 NOTE: At this point, assembly of the 5000 engine is
complete. Steps 53-59 are for the 9000 only.
53. If removed, install the mounting bracket to the turbo-
charger; then with the backing plate properly posi-
tioned as noted during disassembling, secure the
bracket to the 9000 with the lock nuts and finger
tighten only.
TZ087A
54. Install the lower heat shield onto the turbocharger
and exhaust manifold with the cap screws. Tighten to
60 in.-lb.
55. With the gaskets in place, install the exhaust pipes
and turbocharger assembly to the engine; then using
the pattern shown, tighten the exhaust pipes to 19 ft-
lb.
ZJ028C
56. Install the three lock nuts securing the turbocharger
mounting bracket to the engine and tighten to 30 ft-
lb. Bend the washer tabs to secure the nuts.
746-517A
TZ063A
746-517A