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Summary of Contents for Arctic Cat ZR 3000
- Page 1 2 2 017 OPERATOR’S MANUAL OPERATOR’S MANUAL /XF/PANTERA /XF/PANTERA ® ® 3000/5000/7000 3000/5000/7000 www.arcticcat.com...
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Page 2: Limited Warranty
Arctic Cat Snowmobile dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat Snowmobile dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply. -
Page 3: Table Of Contents
Table of Contents Limited Warranty .....Inside Front Cover Varying Altitude Operation....... 22 Foreword ............1 Lubrication..........24-24 Declaration of Conformity........2 Chain Case............24 Rear Suspension ..........24 Snowmobile Safety Rules ........3 Maintenance ..........25-48 General Information ........4-18 Periodic Maintenance Checklist....... 25 Snowmobile Identification........ -
Page 4: Parts And Accessories
SELF AND OTHERS. Parts and Accessories When in need of replacement parts, oil, or accessories for your Arctic Cat Snowmo- bile, be sure to only use GENUINE ARCTIC CAT PARTS, OIL, AND ACCESSO- RIES. Only genuine Arctic Cat parts, oil, and accessories are engineered to meet the standards and requirements of your Arctic Cat Snowmobile. -
Page 5: Foreword
Drive with caution, observe all state and local regulations, and respect the rights of others. ISMA members like Arctic Cat do their part to improve trails, sponsor events, and generally support the sport of snowmobiling. As a mem- ber of the National Snowmobile Foundation, Arctic Cat Inc. -
Page 6: Declaration Of Conformity
Declaration of Conformity Application of council directives: EMC Directive 2004/108/EC Issued by European Commission. EC Machinery Directive 2006/42/EC Type of Equipment: Snowmobile Brand Name: Arctic Cat Model Numbers: S2017XFUCTUSO S2017ZXUCTEBG S2017ZXUCTUSG S2017ZRUEEUSB S2017ZRULXUSB S2017ZXULEUSO S2017ZXULEUSB S2017ZXULXUSB S2017ZXUSPUSG S2017ZRTLXUSB S2017ZXNLXUSB S2017PTTTOOSB... -
Page 7: Snowmobile Safety Rules
Snowmobile Safety Rules... -
Page 8: General Information
Arctic Cat Snowmobile dealer for the engine. parts, service, accessories, or warranty. If the complete engine must be replaced, ask the dealer to notify Arctic Cat for correct registration information. Control Locations Shown are the typical control locations for Arctic Cat snowmobiles. Location of a specific control will vary according to model. -
Page 9: Gasoline-Oil
Do not use white gas or gasolines 7000 containing methanol. Only Arctic Cat approved gasoline additives should The Arctic Cat engine (when new or be used. rebuilt) requires a short break-in period Recommended Engine Oil before the engine is subjected to heavy load conditions. -
Page 10: Drive Belt Break-In
Cold Drive-Away 3000/5000 Function This engine does not require any pre- On these models, there is a “cold drive- mixed fuel during the break-in period. away” function incorporated within the CAUTION ECM. When cold-starting the engine, the cool- DO NOT use premixed fuel in the ant temperature warning icon will illumi- snowmobile gas tank. - Page 11 Engine Hour Meter and Odometer remedy the problem, take the snowmo- cannot be reset. To reset the trip bile to an authorized Arctic Cat Snow- meter, select the Trip Meter; then mobile dealer for service. If not under press and hold the Middle Button warranty, this service is at the discretion until the trip meter display reads 0.
- Page 12 The maximum RPM readout will the engine does not start, take the snow- reset when the right button is pushed (while mobile to an authorized Arctic Cat Snow- maximum RPM is displayed). mobile dealer. If not under warranty, this service is at the discretion and expense of the snowmobile owner.
- Page 13 If the icon When the engine reaches proper operat- illuminates indicating an error, take the ing temperature, the coolant temperature snowmobile to an authorized Arctic Cat warning icon and TEMP display will Snowmobile dealer for service. If not under cease to flash.
- Page 14 If unable to either determine or screen, the right screen will display remedy the problem, take the snowmo- bile to an authorized Arctic Cat Snow- RPM, clock or altimeter. mobile dealer for service. If not under Press the Upper Right Button to cycle the...
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Page 15: Diagnostic Codes
If P0107 Manifold Absolute Pressure a code has been activated, take the snow- Circuit Low mobile to an authorized Arctic Cat Snow- P0108 Manifold Absolute Pressure mobile dealer for service. If not under Circuit High... -
Page 16: Handlebar Tilt
Code Trouble Code Trouble P0130 O2 Sensor Circuit P2301 Ignition Coil “A” Primary Control Circuit High P0131 O2 Sensor Circuit Low Voltage P2303 Ignition Coil “B” Primary Control P0132 O2 Sensor Circuit High Voltage Circuit Low/Open P0171 System Too Lean P2304 Ignition Coil “B”... -
Page 17: Speedometer/Tachometer Angle (5000)
“movement” of the handlebar during Arctic Cat Snowmobile dealer for ser- operation over rough terrain. DO NOT vice. If not under warranty, this service is position the handlebar so steering... - Page 18 Jump-Starting 4. Move the vehicle to be used for the jump-start close enough to ensure NOTE: Arctic Cat does not recom- the jumper cables easily reach; then mend jump-starting a snowmobile set and lock the brakes, shut off all...
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Page 19: Drive Clutch And Driven Clutch
CAUTION When installing studs on a single-ply DO NOT attempt to service the drive track, it is important to use Arctic Cat- clutch and driven clutch. The drive approved studs (proper head diame- clutch and driven clutch must be ser- ter). -
Page 20: Reverse Operation
For proper installation, use the following ! WARNING procedure: DO NOT stand behind the snowmo- 1. Using the appropriate stud template bile or near the rotating track. NEVER (see chart), mark the desired stud run the track at high speed when the pattern to be used. -
Page 21: Adjustable Backrest (Pantera)
NOTE: When reverse is engaged, a reverse icon will illuminate in the speedometer/tachometer reverse alarm sounds. 2. If the throttle lever is compressed before complete reverse engage- ment, the engine may shut down. Always wait for the reverse icon to illuminate and the reverse alarm to sound before backing up. -
Page 22: Detachable Hard Storage Cases (Pantera 7000 Ltd)
Detachable Hard Storage Cases (Pantera 7000 LTD) These snowmobiles are equipped with two detachable hard storage cases. To open the cases, slide the side two latches up; then press in the key lock and remove from the outer cover. Reverse to close the cover. 0748-419 To install the rear seat base, position the front of the seat base tabs under the loops... -
Page 23: Operating Instructions
Operating Instructions Pre-Start 3. If the brake fluid is below the high brake fluid mark, add Arctic Cat It is imperative that the brake system be approved DOT 4 brake fluid until checked for wear and proper operation and the fluid is at the recommended that all safety checks found in the accompa- level. -
Page 24: Braking
If the owner does not feel qualified, take the snowmo- Starting and Stopping bile to an authorized Arctic Cat Engine Snowmobile dealer for inspection 1. Move the emergency stop switch to and service. This service is at the discretion and expense of the snow- the UP or RUN position. -
Page 25: Emergency Stopping
! WARNING the snowmobile slowly and compress the brake lever several times until the Use only Arctic Cat approved DOT 4 pads just start to heat up; then allow brake fluid. Never substitute or mix them to thoroughly cool down. This different types or grades of brake fluid. -
Page 26: Throttle/Ignition Monitor Switch
Take the snowmobile to an autho- monitor switch will stop the engine when rized Arctic Cat Snowmobile dealer for service. If not under warranty, the throttle control lever is released. this service is at the discretion and ! WARNING expense of the snowmobile owner. - Page 27 NOTE: Just as important as cali- qualified, take the snowmobile to an brating the snowmobile for higher alti- authorized Arctic Cat Snowmobile tudes is recalibrating the snowmobile dealer for this service. This service is when going to lower altitudes. Always at the discretion and expense of the consult the altitude decal.
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Page 28: Lubrication
NOTE: Adding lubricant can be done by the snowmobile owner if qualified to do so. If the owner does not feel qualified, take the snowmo- bile to an authorized Arctic Cat Snowmobile dealer for this service. This service is at the discretion and 0748-259 expense of the snowmobile owner 7. -
Page 29: Maintenance
Maintenance Periodic Maintenance Checklist Item Interval Page Remarks Brake System Daily Check for binding, leakage, and proper operation; lever firmness, travel, caliper, disc, and pads Cooling System - Liquid Daily 13,28 Check for leakage, damage, obstructions, coolant level Oil System Daily —... -
Page 30: Fuel System
The snowmobile should be taken to an 1. Start the engine and let it idle and authorized Arctic Cat Snowmobile dealer at warm up until the fan on the radiator the end of each snowmobiling season for turns on. -
Page 31: Changing Engine Oil/Filter
5000/7000 1. Park the snowmobile on a level sur- face; then start the engine and let it NOTE: The snowmobile must be idle and warm up until the fan on the on a level surface for this procedure. radiator turns on, or if the snowmo- bile was operated, allow the engine CAUTION to idle for approximately 30 sec-... -
Page 32: Coolant Level
11. On the 5000/7000, shut the engine off; remove the oil level stick from the oil tank and verify it is within the “NORMAL” range on the stick. 3000 XM323 5. Apply a light coat of fresh engine oil to the seal of the new oil filter. 6. -
Page 33: Spark Plugs
Install the plug. owner if qualified to do so. If the owner does not feel qualified, take the snowmobile to an authorized Arctic Cat Snowmobile dealer for this service. This service is at the discretion and expense of the snow- mobile owner. -
Page 34: Valve Clearance
Checking authorized Arctic Cat Snowmobile To see if the spark plugs being used are of dealer for inspection and service. If the proper heat range (after the snowmo-... -
Page 35: Battery
If the owner does not feel qualified, take the snowmo- bile to an authorized Arctic Cat Snowmobile dealer for this service. This service is at the discretion and expense of the snowmobile owner. - Page 36 7. After charging the battery for the NOTE: At this point if the meter specified time, remove the battery reads as specified, the battery may charger and allow the battery to sit be returned to service (see step 9). for 1-2 hours.
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Page 37: Fuses
If the fuse continues to the fuse block cover. blow, take the snowmobile to an autho- rized Arctic Cat Snowmobile dealer for NOTE: To locate the fuse block on service. If not under warranty, this ser- the 5000, open the left-side access panel;... -
Page 38: Changing Brake Fluid
745-817A 2. If the brake fluid is not visible in the sight glass, remove the reservoir cover and add Arctic Cat approved DOT 4 brake fluid until the fluid is at the rec- ommended level. Install and secure the reservoir cover. Do not allow moisture to contaminate the brake system. - Page 39 Snowmobile dealer for this service. ! WARNING This service is at the discretion and expense of the snowmobile owner. Use only Arctic Cat approved DOT 4 brake fluid. Any substitute may result NOTE: When installing new brake in a loss of brakes.
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Page 40: Burnishing Brake Pads
4. Carefully move the shield out of the 11. Pump the brake lever to ensure cor- way; then remove the hairpin clip rect positioning of the brake pads and securing the brake pads to the cali- proper brake lever travel; then release. per assembly. -
Page 41: Chain Tension (7000)
NOTE: Drive belts should be pur- Chain Tension (7000) chased from an authorized Arctic Cat Snowmobile dealer, as Arctic Cat drive 1. Remove the right side access cover; belts are made to exact specifications then remove the exhaust assembly. - Page 42 0743-395 0749-025 NOTE: Each time the driven clutch 3. When the sheaves are fully apart, cap screw is removed, the hole in the pull up on drive belt and roll belt driven shaft should be cleaned free over stationary sheave until it is free of any Loctite residue.
- Page 43 NOTE: Adding shim washers will decrease belt deflection and remov- ing shim washers will increase belt deflection. Available shim washers from Arctic Cat are p/n 0648-714 (0.090 in.) - one included in the tool kit, p/n 0648-715 (0.030 in.), and p/n 0648-716 (0.060 in.).
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Page 44: Track Tension
“lock.” Arctic Cat recommends that the track ten- sion be checked daily during the first 300 miles of operation and once a week there- after and adjusted according to need. -
Page 45: Track Alignment
Excessive wear to the idler wheels, drive lugs, and track will occur if the track is improperly aligned. Arctic Cat recommends that the 0748-447 2. If the deflection (distance between track alignment be checked once a week the bottom of the wear strip and the or whenever the track tension is adjusted. - Page 46 Checking Track Alignment ! WARNING Make sure the ignition key is in the OFF position and the track is not rotating before checking or adjusting track alignment. Personal injury could result if contact is made with a rotating track. 1. Remove excess ice and snow buildup 0748-448 from the track, track drive sprockets, 5.
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Page 47: Suspension
Take the snow- mobile to an authorized Arctic Cat Snow- ! WARNING mobile dealer for this service. This service is at the discretion and expense of the... - Page 48 Adjusting Front (Ski) Shock Springs The front (ski) shock springs are individ- ually adjustable for the terrain conditions and driving style of the operator. The spring adjuster nut has been set at the fac- tory so the correct amount of threads are exposed between the adjuster nut and the threaded shock body as an initial setting.
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Page 49: Lights
UP position. The spring ten- riding style is the single greatest factor in sion blocks lock in an over-center posi- determining rear spring requirements. tion when engaged. NOTE: Arctic Cat recommends Rider Weight (lb) Cam Position that overload springs... - Page 50 3. Connect the taillight harness connec- 1. Position the snowmobile on a level tor; then secure the taillight to the floor so the headlight is approxi- bracket with the torx-head screws. mately 8 m (25 ft) from an aiming surface (wall or similar surface). Removing/Installing ...
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Page 51: Ski Wear Bars
2.5 cm (1.0 in.). will wear faster. To maintain positive 1. Place the front of the snowmobile on steering characteristics, Arctic Cat rec- a support stand. ommends that the ski wear bars be checked before each use and replaced if 2. -
Page 52: Rail Wear Strips
Tem- Rail Wear Strips per the wear strips by driving the snow- Arctic Cat recommends that the wear strips mobile for approximately a mile on a be checked weekly and replaced as neces- hard pack trail; then immediately drive sary. -
Page 53: Preparation For Storage
10. Clean and polish the hood, console, properly serviced to prevent corrosion and and chassis with Cat Cleaner (p/n component deterioration. An authorized 4639-371). DO NOT USE SOL- Arctic Cat Snowmobile dealer should per- VENTS. PROPELLANT form this service; however, the owner/ WILL DAMAGE THE FINISH. -
Page 54: Preparation After Storage
7. Verify the condition of and the trouble-free snowmobiling. Arctic Cat adjustment of the throttle cable. recommends the following procedure: 8. Tighten all nuts, bolts, and cap 1. -
Page 55: Epa Emission Control Statement/Warranty Coverage (U.s. Only)
Coverage (U.S. Only) STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA- certified Arctic Cat snowmobiles are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely. -
Page 56: Change Of Address, Ownership, Or Warranty Transfer
Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the vehicle is sold to another party. This form may also be used to transfer the unused portion of the original warranty to a second party. - Page 57 Fold Back Once Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...
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Page 58: Warranty Procedure/Owner Responsibility
You, the consumer, will then be asked to sign a warranty form to ensure Arctic Cat that the warranty work was actually performed. - Page 59 Printed in U.S.A. Trademarks of Arctic Cat Inc. Thief River Falls, MN 56701 p/n 2260-833 ®TM Phone: (218) 681-9851 - U.S. (204) 982-1656 - Canada...
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