Arctic Cat 2015 ZR 5000 Service Manual page 143

2. Install the two alignment pins in the engine for the
magneto cover; then with a new gasket, install the
cover and with the pattern shown, tighten the 18 cap
screws to 84 in.-lb.
 NOTE: Assure the oil pump seal is in place prior to
installing the magneto cover.
3. Install the coolant hoses to the water pump, oil
cooler, and separator tank; then secure the hoses with
the clamps.
4. Secure all coolant hoses and oil hoses using the
existing clamps; then secure the left-side support
using the existing cap screws and nuts. Tighten
securely.
ZJ149A
5. Install the resonator and secure using existing hard-
ware.
 NOTE: At this point, fill and bleed the oil and cool-
ing systems.
REMOVING (7000)
ZJ148A
 NOTE: Prior to removing the magneto, the engine
oil and cooling system must be drained.
1. Disconnect the connector for the oxygen sensor; then
remove the cap screws, nuts, and springs securing
the resonator.
2. Remove the cap screws and nuts securing the MAG-
side chassis support; then remove all clamps and
hoses to gain access to the magneto cover.
741-583A
3. Remove the screws securing the magneto cover to
the engine; then remove the cover and account for
two dowel pins and the gasket. Disconnect the stator
from the voltage regulator.
 NOTE: Note the location of the black screw and
retaining clip as they must be installed in the same
location as which they were removed.
ZJ151A
SNO-728
YM-055A
141