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Related Manuals for Arctic Cat ZR 5000
Summary of Contents for Arctic Cat ZR 5000
- Page 1 ZR 5000/8000/9000 XF 5000/8000/9000 M 8000/9000...
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Page 2: Limited Warranty
Arctic Cat Snowmobile dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat Snowmobile dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply. -
Page 3: Table Of Contents
Table of Contents Limited Warranty .....Inside Front Cover Emergency Stopping ........25 Foreword ............1 Throttle/Ignition Monitor Switch ....... 25 Varying Altitude Operation....... 26 Declaration of Conformity........2 Snowmobile Safety Rules ........3 Lubrication..........27-28 Chain Case............27 General Information ........4-22 Rear Suspension .......... -
Page 4: Parts And Accessories
SELF AND OTHERS. Parts and Accessories When in need of replacement parts, oil, or accessories for your Arctic Cat Snowmo- bile, be sure to only use GENUINE ARCTIC CAT PARTS, OIL, AND ACCESSO- RIES. Only genuine Arctic Cat parts, oil, and accessories are engineered to meet the standards and requirements of your Arctic Cat Snowmobile. -
Page 5: Foreword
Drive with caution, observe all state and local regulations, and respect the rights of others. ISMA members like Arctic Cat do their part to improve trails, sponsor events, and generally support the sport of snowmobiling. As a mem- ber of the National Snowmobile Foundation, Arctic Cat Inc. -
Page 6: Declaration Of Conformity
Declaration of Conformity Application of council directives: EMC Directive 2004/108/EC Issued by European Commission. EC Machinery Directive 2006/42/EC Type of Equipment: Snowmobile Brand Name: Arctic Cat Model Numbers: S2014M8HE3OSG S2014M8HSPUSO S2014X8HHIUSB S2014ZRHEPOSG S2014M8HE3USG S2014M9NE3OSG S2014X9NCCUSB S2014ZRHEPOSO S2014M8HELUSO S2014M9NE3USG S2014X9NCTOSB S2014ZRHEPUSG... -
Page 7: Snowmobile Safety Rules
Snowmobile Safety Rules... -
Page 8: General Information
If (ESN) is stamped into the crankcase of the complete engine must be replaced, the engine. ask the dealer to notify Arctic Cat for correct registration information. Control Locations Shown are the typical control locations for Arctic Cat snowmobiles. -
Page 9: Gasoline-Oil
Oil (8000) tion of moisture in the fuel system. The recommended oil to use in the oil-injec- tion system is either Arctic Cat APV Syn- CAUTION thetic 2-Cycle Oil (p/n 4639-349 - qt) or (p/n Do not use white gas or gasolines 5639-469 - gal.) or C-TEC2 Synthetic Oil... -
Page 10: Engine Break-In
Engine Break-In trailer after filling the gas tank, the bed of the trailer must be maintained level to The Arctic Cat engine (when new or rebuilt) prevent gasoline from draining out requires a short break-in period before the through the gas tank vent hose. -
Page 11: Drive Belt Break-In
* With occasional full-throttle operation. To ensure proper engine break-in, Arctic CAUTION Cat recommends that the engine oil and It is extremely important that the filter be changed after 500 miles. This engine is properly warmed up before service is at the discretion and expense of subjecting the engine to high speed the snowmobile owner. - Page 12 Release the mobile to an authorized Arctic Cat button when desired display appears. Snowmobile dealer for service. If not under warranty, this service is at the discretion With RPM displayed on the readout and expense of the snowmobile owner.
- Page 13 Arctic Cat Snowmobile dealer for ser- visible in the sight glass. DO NOT vice. If not under warranty, this service is overfill the oil tank with oil.
- Page 14 RPM readout will reset when the engine does not start, take the snow- the decrement button is pushed (while mobile to an authorized Arctic Cat Snow- maximum RPM is displayed). mobile dealer. If not under warranty, this Odometer/Trip-Meter (1)/ service is at the discretion and expense of the snowmobile owner.
- Page 15 Arctic Cat Snowmobile The icon should illuminate each time the dealer for service. If not under warranty,...
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Page 16: Diagnostic Codes
Arctic Cat Snow- matically shut off. mobile dealer. If not under warranty, this... -
Page 17: Handlebar Height/Tilt (M 8000 Sno Pro/Ltd/ Xf 8000 High Country)
Handlebar Height/Tilt Code Trouble (M 8000 Sno Pro/LTD/ Failure in injector(s). XF 8000 High Country) Open or short circuit in barometric To adjust handlebar height, use the fol- pressure sensor. lowing procedure: Open or short circuit in intake air tem- perature sensor. -
Page 18: Handlebar Tilt
DO NOT position the handlebar so steering Arctic Cat Snowmobile dealer for ser- (maximum right/left turning capabili- vice. If not under warranty, this service is ties) or throttle and brake controls at the discretion and expense of the are affected. -
Page 19: Battery (Electric Start)
9000) jumper cables. If not, severe electri- cal damage may occur. NOTE: Arctic Cat does not recom- mend jump-starting a snowmobile 4. Move the vehicle to be used for the with a dead battery but rather to... -
Page 20: Drive Clutch And Driven Clutch
10. Remove the jumper cables in oppo- problem is suspected, take the snowmo- site order of hook-up (4, 3, 2, 1). Be bile to an authorized Arctic Cat Snowmo- careful not to short cables against bile dealer. If not under warranty, this bare metal. -
Page 21: Shock Absorbers
If the owner does Kits are available to either stiffen or not feel qualified, take the snowmo- soften gas shock valving. bile to an authorized Arctic Cat Snow- Standard Track (XF/ZR) mobile dealer for this service. This service is at the discretion and Accelerated wear strip and track clip expense of the snowmobile owner. -
Page 22: Reverse Operation
For proper installation, use the following ! WARNING procedure: DO NOT stand behind the snowmo- 1. Using the appropriate stud template bile or near the rotating track. NEVER (see chart), mark the desired stud run the track at high speed when the pattern to be used. -
Page 23: Access Panel/Hood (Removing/Installing)
3. If attempting to shift into reverse at CAUTION too high engine RPM (above 3000 Do not use high speed when backing RPM), the reverse function will be up. Damage to the drive belt and cancelled and the coolant temperature driven clutch components may occur. -
Page 24: Removable Seat (5000/Zr 8000/Xf 8000/ M 8000 Std/9000)
4. Remove the intake panel below the 5000 gauge; then locate the hood harness connector (located in front of the speedometer) and unplug the con- nector; then move the hood slightly forward and remove the hood. NOTE: On the 9000, first unhook the rubber straps securing the air filter housing to the intake plenum of the hood;... -
Page 25: Towing
Arctic Power Valve (APV) System (8000) CAUTION The recommended engine oil to use is either Arctic Cat C-TEC2 or APV Synthetic 2-Cycle Oil (see Gasoline- Oil - Recommended Injection Oil sub- section in this section). Any substi- tute may cause an APV malfunction. -
Page 26: Exhaust Controlled Timing (Ect) System (8000)
If the owner does not feel 739-152F qualified, take the snowmobile to an At low RPM, the exhaust valves are held authorized Arctic Cat Snowmobile in the DOWN position by return springs. dealer for this service. This service This gives the engine a ““low port””... -
Page 27: Operating Instructions
Operating Instructions Starting and Stopping 3. If the brake fluid is below the high brake fluid mark, add Arctic Cat Engine approved DOT 4 brake fluid until It is imperative that the brake system be the fluid is at the recommended checked for wear and proper operation level. -
Page 28: Braking
NOTE: In extremely cold weather, pull NOTE: On the 8000 if the engine the recoil handle slowly two to three fails to start during the attempt with times to begin the starting procedure. throttle control lever com- pressed, remove the spark plugs and clean and dry them thoroughly or CAUTION install a new set of properly gapped,... -
Page 29: Emergency Stopping
! WARNING Item Function Emergency Stop interrupts ignition circuit Use only Arctic Cat approved DOT 4 Switch brake fluid. Never substitute or mix different types or grades of brake Throttle/Ignition interrupts ignition circuit fluid. Brake loss can result. Check... -
Page 30: Varying Altitude Operation
Arctic Cat Snowmobile not feel qualified, take the snowmo- dealer for service as soon as possi- bile to an authorized Arctic Cat ble. If not under warranty, this service Snowmobile dealer for this service. is at the discretion and expense of the This service is at the discretion and snowmobile owner. -
Page 31: Lubrication
Arctic Cat necessary to replace the lube. Snowmobile dealer for this service. This service is at the discretion and NOTE: Replacing the lubricant can... -
Page 32: Rear Suspension
CAUTION The correct lubricant to use in the chain case is Arctic Cat Synthetic Chain Lube. Any substitute may cause serious damage to the drive system. Rear Suspension... -
Page 33: Maintenance
Maintenance Periodic Maintenance Checklist Item Interval Page Remarks Brake System Daily Check for binding, leakage, and proper operation; lever firmness, travel, caliper, disc, and pads Cooling System - Liquid Daily 14,33 Check for leakage, damage, obstructions, coolant level Oil-Injection System Daily —... -
Page 34: Air Cleaner/Filter (9000)
DO NOT OPERATE THE SNOWMOBILE. Take the snowmobile 3. Clean any debris from inside the air to an authorized Arctic Cat Snowmobile intake plenum. dealer for inspection and adjustment or 4. Place the new filter (if necessary) repair. -
Page 35: Checking Engine Oil Level (8000)
To access the filter, the hood pickup valve is suspected, take the snow- must be removed. mobile to an authorized Arctic Cat Snow- NOTE: On the 9000, the fuel filter is mobile dealer for this service. If not under... -
Page 36: Changing Engine Oil/Filter (5000/9000)
1. Park the snowmobile on a level surface; then start the engine and allow to warm up for 5-10 minutes, or if the snowmo- bile was operated, allow the engine to idle approximately 30 seconds. 2. Shut the engine off; then remove the right-side access panel and verify oil is visible at least halfway up in the sight glass. -
Page 37: Coolant Level
NOTE: If the warning icon does not illuminate, take the snowmobile to an authorized Arctic Cat Snowmo- bile dealer for service. If not under warranty, this service is at the dis- cretion and expense of the snowmo- bile owner. -
Page 38: Spark Plugs
1. Remove the filler cap from the cool- Arctic Cat Snowmobile dealer for ant reservoir. this service. This service is at the 2. Verify the coolant level is at the bot- discretion and expense of the snow- tom of the tab in the filler neck. -
Page 39: Checking/Adjusting Valve Clearance (5000/ 9000)
7. Place the expansion chamber into posi- authorized Arctic Cat Snowmobile tion and secure to the exhaust manifold dealer for inspection and service. If and resonator with the springs. -
Page 40: Checking/Adjusting Apv Cables (8000)
Proper cable adjustment is critical to the further inspection. Take the snowmo- operation of the APV system. Although bile to an authorized Arctic Cat Snow- inspecting cable adjustment is recommended mobile dealer for this service. every 1000-2000 miles, the cable should not need adjustment often. -
Page 41: Battery (Electric Start)
If the owner does not feel qualified, take the snowmo- bile to an authorized Arctic Cat Snowmobile dealer for this service. This service is at the discretion and expense of the snowmobile owner. - Page 42 5. Using a multimeter, test battery voltage. 7. After charging the battery for the The meter must read no less than 12.5 specified time, remove the battery DC Volts for a fully charged battery. charger and allow the battery to sit for 1-2 hours.
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Page 43: Fuses
If the fuse continues to blow, take the snowmobile to an autho- rized Arctic Cat Snowmobile dealer for service. If not under warranty, this ser- PC004A vice is at the discretion and expense of... -
Page 44: Brake System
Brake System ! WARNING Arctic Cat recommends that the brake Do not overfill the brake fluid reser- system (brake lever, fluid reservoir, hose, voir. Overfilling the reservoir may caliper, pads, and brake disc) be checked cause the brake system to hydrauli- daily for fluid leakage, wear, or damage cally lock. - Page 45 If the owner does not feel qualified, take the snowmo- ! WARNING bile to an authorized Arctic Cat Use only Arctic Cat approved DOT 4 Snowmobile dealer for this service. brake fluid. Any substitute may result This service is at the discretion and in a loss of brakes.
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Page 46: Burnishing Brake Pads
7. Using a flat-blade tool, slowly and NOTE: The above procedure will allow room for the fluid from the cali- carefully push the piston into the per when the pistons are pushed caliper. into the caliper for installing new 8. Position the outer brake pad into the brake pads. -
Page 47: Drive Belt
NOTE: Make sure the drive belt is chased from an authorized Arctic all the way out in the driven clutch Cat Snowmobile dealer, as Arctic Cat before checking drive belt deflection. drive belts are made to exact specifi- cations and of quality material. Belts 2. -
Page 48: Track Tension
If extremely loose, the idler wheels may climb over the track lugs forcing the track against the tunnel causing the track to ““lock.”” Arctic Cat recommends that the track tension be checked daily during the first 300 miles of operation and once a week 0743-395 thereafter and adjusted according to need. - Page 49 NOTE: Only tighten track until the track does not ratchet. Too tight of a ! WARNING track will cause the rear suspension Track tension must be properly main- to not work properly. tained. Personal injury could result if Adjusting Track Tension a track is allowed to become exces- sively loose.
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Page 50: Track Alignment
Excessive wear to the idler wheels, drive lugs, and track will occur if the track is improperly aligned. Arctic Cat recommends that the track alignment be checked once a week or whenever the track tension is adjusted. -
Page 51: Suspension
If the owner does NOTE: On Sno Pro models with a not feel qualified, take the snowmo- rear arm float shock, this adjustment bile to an authorized Arctic Cat achieved increasingly Snowmobile dealer for this service. - Page 52 Shop @ 70°F Trail @ 20°F tension and the limiter straps are adjust- 145 psi 130 psi able. However, Arctic Cat recommends Passenger that the shock spring be maintained at the Rear Shock Pressure (psi) Weight factory preset of 1/8-1/4 in. preload.
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Page 53: Lights
When customizing the amount of ski pressure, be sure to adjust both straps equally and do not over-adjust the limiter straps to adversely affect steering and operator control of the snowmobile. Some experimentation may be required until the proper adjustment for the opera- tor’’s individual style is obtained. - Page 54 Removing and Installing 3. Install the bulb and retainer; then rotate the retainer clockwise until it Taillight/Brakelight properly locks in place. These models are equipped with an LED 4. Install the rubber grommet; then taillight/brakelight. If the LED fails, it connect the headlight harness con- must be replaced.
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Page 55: Ski Wear Bars
2. Remove the cotter pin; then remove ski wear bar will wear faster. To maintain the slotted nut and cap screw secur- positive steering characteristics, Arctic Cat ing the ski assembly to the spindle. recommends that the ski wear bars be Remove the ski. -
Page 56: Rail Wear Strips
Take the snowmobile to an authorized Arctic Cat Snowmobile dealer for this service. This service is at the discretion and expense of the snowmobile owner. Each time a new set of wear strips are installed, they should be tempered. -
Page 57: Performance Tips
Often, a minor adjustment will take the snowmobile to an autho- result in a large increase in performance. rized Arctic Cat Snowmobile dealer This section is intended to highlight for this service. This service is at the minor conditions that adversely affect... - Page 58 NOTE: If the offset is out of speci- remove the belt guard. fication, take the snowmobile to an 2. Install the clutch alignment bar authorized Arctic Cat Snowmobile dealer for drive system evaluation between the drive clutch sheaves. and/or servicing. This service is at 3.
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Page 59: Preparation For Storage
An authorized remove the plugs, connect them Arctic Cat Snowmobile dealer should per- to the leads, and ground them on form this service; however, the owner/ the cylinder heads. - Page 60 Sealed batteries require charging if from dirt, dust, and rain. left for extended non-start periods. Arctic Cat recommends trickle charg- CAUTION ing once a month. Follow the manu- facturer’s instructions and cautions.
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Page 61: Preparation After Storage
Taking the snowmobile out of storage NOTE: After prolonged storage of and correctly preparing it for another sea- the 8000, Arctic Cat recommends one tankful of 100:1 gas/oil mixture be used son will assure many miles and hours of in conjunction with the oil-injection trouble-free snowmobiling. -
Page 62: Epa Emission Control Statement/Warranty Coverage (U.s. Only)
Coverage (U.S. Only) STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA- certified Arctic Cat snowmobiles are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely. -
Page 63: Change Of Address, Ownership, Or Warranty Transfer
Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the vehicle is sold to another party. This form may also be used to transfer the unused portion of the original warranty to a second party. - Page 64 Fold Back Once Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...
- Page 65 NOTES...
- Page 66 NOTES...
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Page 67: Warranty Procedure/Owner Responsibility
You, the consumer, will then be asked to sign a warranty form to ensure Arctic Cat that the warranty work was actually performed. - Page 68 Printed in U.S.A. Trademarks of Arctic Cat Inc. Thief River Falls, MN 56701 p/n 2259-704 ®TM Phone: (218) 681-9851 - U.S. (204) 982-1656 - Canada...
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