Arctic Cat 2015 ZR 5000 Service Manual page 195

 NOTE: Placing the valve stack on a screwdriver
when removing from the shock rod will allow the
shims and valve to stay in order.
5. Remove the bearing end cap.
6. Items to inspect:
A. Shock rod for straightness, nicks, or burrs.
B. Bearing end cap — clean, inspect, or replace.
C. Inside of shock body for scratches, burrs, or
excessive wear.
D. Piston strap for cuts, chipped or nicked edges,
or excessive wear.
E. O-rings for nicks, cuts, or cracks.
F. Valves for kinks or waves.
G. Rubber damper (ski shocks only) for chipping,
cracking, or being missing.
7. Items to replace:
A. Floating piston O-ring.
B. Shock shaft bearing cap if any signs of oil leaks
or damage.
C. Any part worn or damaged.
ASSEMBLING
1. Lubricate the O-rings in the bearing end cap; then
install the bearing cap seal protector onto the end
of the shock rod. Install the bearing end cap.
2. Install the valve stack onto the shock rod; then
secure using the existing nut. Tighten to 15 ft-lb.
ZR-011
3. Using tape measure, make sure the floating piston
is at the correct depth in the shock body (according
to the chart in the specifications section of the
manual).
4. If the floating piston is not at the correct depth, use
the floating piston location gauge to set the piston
to the correct depth in the shock body.
ZR-013
ZR-014
ZR-010
ZR-009
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